Welding

Carbon Fibers

DLR develops additive WeldSealer process to seal joints, edges or modify surfaces

The robotic process developed for large components protects joints and edges, prevents cracks and allows multipart structures to be created as if cast in one piece.

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ATL/AFP

CFRTP upper stage propellant tank

PROCOMP uses in-situ consolidation AFP and ultrasonic welding to demonstrate lightweight, novel tank design.

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Welding

Collins Aerospace selected by AFRL to build thermoplastic composite fin for F-16

Part of $100 million, five-year investment to advance, qualify thermoplastic composites for military and commercial aero applications.  

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Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

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Aerospace

Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

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Welding

Collins Aerospace demonstrates new thermoplastic composites capabilities

Collins Aerospace in Almere has produced a 7-meter raceway for the Clean Sky 2 MFFD lower fuselage using novel CCM and tooling technology while the Riverside facility in the U.S. advances AFP and welding as part of global strategy for more sustainable airframes.

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Infusion

Twenco develops sensors for smart molds and process control in resin infusion and composites welding

Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.

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Welding

Daher, Luxembourg's LIST to develop welding technology for thermoplastic composite aircraft substructures

The agreement will focus on infrared welding technology to enable high-volume, automated manufacturing in aviation.

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Aerospace

DLR Augsburg integrates sixth frame to upper half fuselage test shell for MFFD

Clean Sky 2 thermoplastic composite demonstrator advances toward full assembly.

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Thermoplastics

DLR Institute of Structures and Design releases video on TB-Rumpf welded thermoplastic composites

Autoclave-free consolidation and resistance welding validated for future aircraft thermoplastic composite fuselage.

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