Sensors
Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly
MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.
Ginger Gardiner
Executive Editor, CompositesWorld
ORNL develops error correction system to enhance 3D printing of large composite parts
Material and system agnostic sensors and computer vision automate printing speed and temperature monitoring and are able to make on-the-fly adjustments without human interaction.
Read MoreRVmagnetics, Testia launch project to embed MicroWire sensors in composite pressurized tanks
Fourteen-month, ESA-funded PRETA MICOMSS project targets real-time mechanical stress monitoring and structural health monitoring (SHM) for aerospace composite structures.
Read MoreRVmagnetics Defence DemoKit equips defense composites with real-time structural sensing
SNAPSHOT: Powered by ultra-thin MicroWire sensors, the Kit provides contactless monitoring of critical parameters with zero material strength loss, with custom proof-of-concept testing in-house.
Read MoreToray, Convergent partner to advance aerospace and industrial digital engineering
Accessible, high-quality simulation capabilities for Toray resin datasets using Convergent’s Raven Explorer design tool will streamline the digital-first environment.
Read MoreAustralian project to develop smart composite surfboard fins against shark attack rise
Embedded shark-deterrent tech in a composites-focused design is expected to combat shark attacks and maintain hydrodynamic performance, led by ACM CRC, Gowing Bros, UNSW and UoW.
Read MoreJEC 2026 highlights: AFP-RTM integration, new vitrimer prepreg, mapping AFP data, metal coated fiber in battery cases and more
CW executive editor Ginger Gardiner discusses some of this year’s notable exhibits and new developments in composites.
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Measuring ply-wise deformation during consolidation using embedded sensors
Strip-type shape sensor method claims real-time measurement of ply-wise deformation.
Axalp Technologies advances iSurface composites impact monitoring technology
Lightweight conductive fiber sensing lattice and AI-based interpretation of signals enable impact characterization, localization and remaining-life indication on composite inlets, leading edges and propeller blades.
Read MoreRVmagnetics, Airbus collaborate on sensing mat for OOA composite aircraft repair
To be presented at JEC World 2026, the TLR 5-validated technology supports real-time, multi-point monitoring of curing cycles and heat distribution of aircraft structures via passive sensors.
Read MoreRVmagnetics achieves extreme environment validation for MicroWire sensors
SNAPSHOT: MicroWire technology, already proven in composites, is now validated by U.K. National Physics Lab in ionizing radiation and cryogenic temperatures for defense, space and nuclear applications.
Read MoreGENEX project final event presents findings in digital twins, smart manufacturing and composites repair
In-person event scheduled for Feb. 17-18, 2026, in Spain features a dynamic agenda, round tables to foster dialogue and a technical visit to Teruel Airport.
Read MorePlastic injection to composite overmolding: Evolving mold design for lightweight manufacturing
Hybrid molding is increasing for faster, high-volume production of more integrated parts, but success requires process knowledge which includes new mold developments as processes converge.
Read MoreSmartbeam develops HMS-embedded composite profiles for space
Project goals adapted filament winding to properly integrate optical and carbon fiber sensors and meet technical requirements, resulting in a verified, simplified process for smart composite structures at reduced cost.
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Glass-coated magnetic microwires for nondestructive composites monitoring
Glass-coated, amorphous microwires combine nanometer to micrometer diameters, enabling embedding into composites without degrading mechanical properties.
Contactless sensors enable smart composites production
CAMX 2025: Attendees can experience both of sensXPERT’s FlexCure and Insight sensor products, both achieving reduced waste, shorter cycle times and more actionable insights into resin curing.
Read MoreSensory consolidation roller for laser-based AFP enables innovative temperature measurement
Within the InSiTe project, IFW has demonstrated embedded fiber optic sensors for continuous measurement of temperature in the area of compaction with high spatial resolution up to 0.65 millimeter.
Read MoreJetZero announces Collins Aerospace nacelles, new campus and use of fiber optic sensors
California startup continues push toward first flight of its blended wing body (BWB) demonstrator aircraft in 2027, which uses carbon fiber composite fuselage, wings.
Read MoreIMT Nord Europe launches COMPOLIS initiative
COMPOLIS is an R&I hub bringing together industrial partners, dedicated to connected materials and structures with the ultimate goal of digitalizing composite materials.
Read MoreSensXPERT introduces HF-DEA contactless quality control for composites
High-frequency dielectric analysis (HF-DEA) is a portable, standalone device that enables accurate measurements through composite layers up to 40 millimeters thick.
Read MorePLEIADES project targets automated induction welding, vitrimeric formulations and digital supply chain
EU-founded project is supporting composite technology advancement for aerospace via automated manufacturing, integrated sensing, novel composite materials development and digital transformation.
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Twenco develops sensors for smart molds and process control in resin infusion and composites welding
Non-invasive DEA and NDT Analyzer for multi-parameter monitoring, QA and control, including real time simulation feed and 3D process visualization across and through composite parts.
Ginger Gardiner
Executive Editor, CompositesWorld
MORPHO advances structural prognostics, health monitoring and composites manufacturing efficiencies
EU project concluded in January 2025, delivering on its goals to enhance aerospace industry performance and sustainability through real-time monitoring, intelligent control systems and innovative recycling techniques.
Read MoreMiniLab consortium produces first full-scale thermoplastic composite hydrofoils
Project advances toward first recyclable foils for ocean racing, part of “Infinite Foil” finalist for JEC Innovation Award 2025.
Read MoreMoistTech Corp. introduces IR3000 moisture sensors
Near infrared (NIR) sensors deliver precision moisture control and reliable moisture analysis for natural fibers, synthetic fibers and blended fabrics.
Read MoreThe evolution, transformation of DEA from lab measurements to industrial optimization
Over the years, dielectric analysis (DEA) has evolved from a lab measurement technique to a technology that improves efficiency and quality in composites production on the shop floor.
Read MoreVIDEO: AI, cameras and lasers for FOD detection
Virtek Vision demonstrates its Iris AI technology at CAMX 2024. It combines laser projection with machine learning software to detect foreign object debris during a composite layup.
Read MoreStreamlining aerospace composites operations with RFID tracking
Tier 1 Sekisui Aerospace’s implementation of RFID tracking, sensors and Xemelgo software at two of its production facilities led to increased productivity, eliminating bottlenecks and reducing labor costs.
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