Additive Manufacturing/ 3D Printing Using Composites
Additive manufacturing, commonly known as 3D printing, has revolutionized composite production by enabling the layer-by-layer construction of intricate composite structures. In the realm of composites, additive manufacturing techniques allow for the creation of complex geometries with precise fiber orientations and resin distribution, optimizing material performance. This technology offers the flexibility to customize parts, reduce waste, and experiment with novel composite combinations. By depositing materials layer upon layer, additive manufacturing facilitates the production of lightweight, high-strength components tailored for specific applications in industries such as aerospace, automotive, and healthcare, pushing the boundaries of what's achievable in composite design and fabrication.
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Materials & Processes: Fabrication methods
There are numerous methods for fabricating composite components. Selection of a method for a particular part, therefore, will depend on the materials, the part design and end-use or application. Here's a guide to selection.
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How to validate 3D-printed composite part performance
Integrated Computational Materials Engineering (ICME) workflow simulates composite material performance to speed development, optimize performance and reduce costs for a redesigned 3D-printed CFRP bracket.
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Contactless measurement of temperature, pressure in composites
Magnetic microwires enable contactless measurement of temperature and pressure during cure and in service.
WatchKnowledge Centers
In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.
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During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.
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CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.
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Latest Additive Manufacturing News And Updates
Purdue researchers create single-photon method for large-scale laser-based 3D additive nanoprinting
Patent-pending technology produces high-resolution nanostructures faster and less expensively than traditional laser nanoprinting.
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Juggerbot 3D announces MSU, ORNL as partners for hybrid LFAM composites project
Air Force-funded initiative looks to LFAM thermoset, thermoplastic advancement for fast, inexpensive composite tooling production.
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AIM3D announces Voxelfill resolves inhomogeneous strength of 3D printing
Validation of 80-100% tensile strength and comparability to injection molding via Voxelfill extrusion process was achieved through plastic and fiber-filled test series.
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Orbital Composites wins AFWERX award for Starfighter drone fleet
Under the TACFI contract, Orbital is implementing the AMCM process to build 3D printed composite multi-mission UAS aircraft, surpassing $10 million in government awards.
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Mitsui Chemicals, ARRK supply composites for Toyota concept car
Tafnex carbon fiber-reinforced PP and 3D printed components find application in Toyota Fortuner-based car designed by TCD Asia.
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Airtech, Ascent Aerospace partner to accelerate AM tooling adoption
A combination of Airtech’s 3D printing materials and Ascent’s production capabilities aim to support increased use of composite additive tooling in spaces like defense and aerospace.
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Featured Posts
Avoiding pitfalls in the design of LFAM composite components
Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.
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AES explores robot vs. gantry for large-format additive manufacturing
Additive Engineering Solutions, specialist at 3D printing very large parts and tools on gantry machines, now also uses a robot for large-format AM. Here is how the robot compares.
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Optimized rib-reinforced hollow composites via printed molds
Addyx topology optimization and water-soluble mandrel enables simultaneous rib and skin layup for one-shot, high-strength, lightweight structures.
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Combining multifunctional thermoplastic composites, additive manufacturing for next-gen airframe structures
The DOMMINIO project combines AFP with 3D printed gyroid cores, embedded SHM sensors and smart materials for induction-driven disassembly of parts at end of life.
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Reinforcing hollow, 3D printed parts with continuous fiber composites
Spanish startup Reinforce3D’s continuous fiber injection process (CFIP) involves injection of fibers and liquid resin into hollow parts made from any material. Potential applications include sporting goods, aerospace and automotive components, and more.
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Industrializing additive manufacturing in the defense/aerospace sector
GA-ASI demonstrates a path forward for the use of additive technologies for composite tooling, flight-qualified parts.
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FAQ: Additive Manufacturing
What is additive manufacturing in composites?
Additive manufacturing, also known as 3D printing, in composites involves the layer-by-layer deposition of composite materials, such as continuous fibers or chopped fibers within a matrix, to create complex parts or structures.
What types of additive manufacturing methods are used for composites?
Various methods are employed, including Fused Filament Fabrication (FFF), Continuous Fiber 3D Printing (CFF), Binder Jetting, Directed Energy Deposition (DED), and others that selectively deposit materials to build composite parts.
What composite materials can be used in additive manufacturing?
Additive manufacturing processes can work with a range of composite materials, such as carbon fiber-reinforced polymers (CFRPs), glass fiber composites, and even advanced materials like nanocomposites or hybrid composites.
What are the advantages of additive manufacturing in composites?
Benefits include the ability to create complex geometries, lightweight structures, reduced material waste, customization, rapid prototyping, and the integration of functional features within parts.
Are there limitations to additive manufacturing in composites?
Challenges include limitations in scaling for large-scale production, post-processing requirements, ensuring consistent mechanical properties, and the need for advancements in material options.