Ketones

Braided CF/LMPAEK tube system reduces liquid hydrogen fuel line weight by 50-60%

Herone GmbH’s automated technology, combining tape braiding and press molding, produces lightweight, unitized TPC cryogenic fuel lines for applications like liquid hydrogen aircraft propulsion systems and space launchers.

Stewart Mitchell
Contributing Writer

VIDEO: From PEEK to LMPAEK, and why this material is taking over aerospace

Victrex’s LMPAEK continues proving its value where processing ease meets extreme demands. This snapshot video by ThermoForged and accompanying content published across the CW platform provides an in-depth look at this thermoplastic material.

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TPRC study considers hybrid epoxy-LMPAEK composite co-cured joints

Research looks to co-curing approach as an alternative to directly connect thermoplastic and thermoset composite configurations without intermediates like rivets or adhesives.

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Toray expands NCAMP qualifications for aerospace-focused Cetex TC1225 LM-PAEK 

The thermoplastic composite (TPC) material system now has broadened qualification covering UD tapes and processing methodologies like AFP, ATL, OOA and others.

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Century Tool adds thermoplastic composites trial capabilities on-site

Infrared oven investment enables comprehensive glass mat thermoplastic (GMT) and other composite processing trials for industries like automotive and aerospace.

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A+ Composites presents customizable LM-PAEK towpreg tapes

Produced-to-size carbon and glass fiber format tapes and thin-ply option from 85 µm enable optimal fiber-matrix adhesion, temperature and chemical resistance, along with high reproducibility.

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Shenyang Institute of Automation proposes carbon fiber/PEEK 3D printing and welding for on-orbit structures

Verified through a scaled-down prototype, the technology represents a growing body of work seeking to overcome logistical and cost barriers of in-space manufacturing.

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In oil and gas, an additive manufacturing standard (API 20T) will aid adoption of composites

Polymer AM equipment maker Roboze sees how the oil and gas industry’s way forward with additive is like that of another high-stakes industry, aerospace, and also different in important aspects.

Peter Zelinski
Former Editor-in-Chief, Additive Manufacturing

Reese-solutions GmbH produces thermoplastic composite tubes in <30 seconds/bend

Pultruded carbon fiber-reinforced thermoplastics offers use of recycled materials, efficient automation to achieve novel products at lower cost, higher volume.

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Donghua University demonstrates in situ consolidation of thick low-melt PAEK laminates

SNAPSHOT: Even without using heated tooling, the Center for Civil Aviation Composites achieved thermoplastic composite laminates with <1% voids, near-zero warpage and good consolidation, showing potential for OOA production.

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Plastic injection to composite overmolding: Evolving mold design for lightweight manufacturing

Hybrid molding is increasing for faster, high-volume production of more integrated parts, but success requires process knowledge which includes new mold developments as processes converge.      

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Toray completes NCAMP qualification for Cetex low-melt PAEK 

Toray Advanced Composites builds consistency and performance of its fabric-based TPC material while broadening its industry adoption and streamlined integration into certified aircraft structures.

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Teijin Carbon, A&P Bimax TPUD braided fabric meets scalable composites manufacturing goals

A combination of Teijin Carbon’s UD thermoplastic tapes and A&P Technology’s braided fabrics translates into a PAEK biaxial fabric with minimal crimp, high drapability and other rate-enabling qualities. 

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Ultrasonic welding for in-space manufacturing of CFRTP

Agile Ultrasonics and NASA trial robotic-compatible carbon fiber-reinforced thermoplastic ultrasonic welding technology for space structures.

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Eaton developing carbon-reinforced PEKK to replace aluminum in aircraft air ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

Peter Zelinski
Former Editor-in-Chief, Additive Manufacturing

AGY, A+ Composites launch fiberglass thermoplastic tape line

Unidirectional S2 glass fiber reinforced with LM-PAEK and PEI boosts mechanical and thermal and sustainability properties for wrapped and layered composite applications.

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Queen’s University Belfast presents research in thermoplastic drilling performance optimization

Researchers have published findings from a multi-objective optimization study on carbon fiber-reinforced PEKK drilling in an effort to better understand the material for use in aviation fastenings.

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Hitachi Rail chooses Roboze printers, materials including carbon fiber/PEEK for railway spare parts

The Roboze ARGO 500 will be used at Hitachi Rail factories in Naples, Italy and Maryland, U.S. to reduce cost and delivery times for prototypes and spare parts.

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Combining multifunctional thermoplastic composites, additive manufacturing for next-gen airframe structures

The DOMMINIO project combines AFP with 3D printed gyroid cores, embedded SHM sensors and smart materials for induction-driven disassembly of parts at end of life.

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Formula 1 team adopts Roboze 3D printed composites

The Visa Cash App RB Formula 1 team is collaborating with Roboze to reduce weight and create parts with complex geometries via carbon fiber/PEEK.

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Markforged develops composite 3D printing technology

The FX10, a composite 3D print system with built-in automation, and Vega, a carbon fiber-filled PEKK material from Markforged, expand on 3D printing applications for customers.

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Hybrid process marries continuous, discontinuous composites design

9T Labs and Purdue applied Additive Fusion Technology to engineer a performance- and cost-competitive aircraft bin pin bracket made from compression-molded continuous and discontinuous CFRTP.  

Stewart Mitchell
Contributing Writer

Clean Sky 2 OUTCOME project demonstrates PEEK thermoplastic composite wingbox cover

Airbus Defense and Space, FIDAMC and Aernnova demonstrate out-of-autoclave, one-shot process for wingbox cover with integrated stringers for regional aircraft.

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Daher CARAC TP project advances thermoplastic composites certification approach

New tests, analysis enable databases, models, design guidelines and methodologies, combining materials science with production processes to predict and optimize part performance at temperatures above Tg (≈150-180°C) for wing and engine structures.

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Tool Gauge, Victrex partner to develop co-molded composite aircraft parts

Novel hybrid overmolding technology achieves novel thermoplastic composite parts to replace machined aluminum components on commercial aircraft, as well as reduce manufacturing costs and timeline.

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TPRC research studies void removal mechanisms in VBO processing

New publication evaluates vacuum bag only-consolidated carbon fiber/PEEK tapes to determine the role of different void removal mechanisms in thermoplastic composites.

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PEEK vs. PEKK vs. PAEK and continuous compression molding

Suppliers of thermoplastics and carbon fiber chime in regarding PEEK vs. PEKK, and now PAEK, as well as in-situ consolidation — the supply chain for thermoplastic tape composites continues to evolve.

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Tri-Mack introduces thin, lightweight thermoplastic composite enclosures

Durable, low-cost manufacturing support wide range of industrial uses, with option for embedded EMI shielding.  

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