Compression Molding of Composites

Compression molding is a widely employed technique in composite manufacturing, involving the use of heat and pressure to shape composite materials. In this process, a pre-measured amount of composite material, often in the form of sheets or pellets, is placed into a mold cavity. The mold is then closed and subjected to high pressure and temperature, allowing the material to conform to the shape of the mold. As the material compresses and solidifies, it forms the desired product. Compression molding is favored for its ability to produce complex shapes with high fiber volume fractions, ensuring strong and consistent composite parts.

From the CW Archives: Fast-cure epoxies for automotive fabrication
Epoxies

From the CW Archives: Fast-cure epoxies for automotive fabrication

Sara Black’s 2015 report on the development of snap-cure epoxies for automotive manufacturing still resonates today. 

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Toray Advanced Composites
TOPCON24

Latest Compression Molding Articles

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HyWaSand demonstrates large-series production potential for automotive TP sandwich components

Storage compartment flap for truck interior produced via fully automated continuous fiber thermoplastic sandwich molding technology shows suitability for series manufacture.

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JEC

Induction heating platen achieves dynamic temperature management

JEC World 2024: Roctool is introducing the R-IDS, a patented heated platen that aims to make mass production more accessible for composites manufacturing.

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Thermoplastics

Thermoplastic tape friction tester completed at TPRC

Delivered and implemented at Toray Advanced Composites, the setup seeks to eliminate defects during hot press forming thermoplastic tapes.

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ENRX, Roctool collaborate to advance mold electrification

Plastics and composites manufacturers will benefit from Roctool’s heat and cooling induction for molding processes, with increased technical service support and capability demonstrations on a global scale.

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Improving carbon fiber SMC simulation for aerospace parts

Simutence and Engenuity demonstrate a virtual process chain enabling evaluation of process-induced fiber orientations for improved structural simulation and failure load prediction of a composite wing rib.

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Work In Progress

Composite molding compound replaces Invar for lightweight small satellite structures

Patz Materials and Technologies and Lawrence Livermore National Laboratory developed a new monolithic optics housing with 80% less weight, near-zero CTE and the high-volume manufacturing required for commercial space.

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Knowledge Centers

Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Compression Molding
Wabash
Kent Pultrusion
Wickert Hydraulic Presses
Kraussmaffei Metering Systems

Latest Compression Molding News And Updates

CAMX

Heating platens deliver precise, uniform compression molding temperature control

CAMX 2023: Venango Machine features MultiZone heating platens with a control system included, capable of reducing mold surface temperature variation by almost 400% during the compression molding process.

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Carbon Fibers

Tool Gauge, Victrex partner to develop co-molded composite aircraft parts

Novel hybrid overmolding technology achieves novel thermoplastic composite parts to replace machined aluminum components on commercial aircraft, as well as reduce manufacturing costs and timeline.

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Orbital Composites licenses AMCM technology 

Additive manufacturing compression molding (AMCM), co-developed with ORNL, combines robotic AM and continuous fiber technologies to revolutionize high-volume composites manufacturing.

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Toray develops rapid integrated press molding technology for CFRP mobility components

The process and material innovation simultaneously shapes, molds, thermosets and bonds the core and skin in the same mold, achieving this 10 times faster than conventional autoclave molding setups.  

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TNL Applied Composites Manufacturing course begins February 2023

Hybrid, seven-session class helps participants learn the tricks of different composites manufacturing technologies from wet layup to pultrusion.  

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Curing

sensXPERT Digital Mold earns 2022 AVK Innovation Award

Data-driven sensor technology optimizes and increases composites manufacturing efficiencies in real time, achieved through collaborative network.  

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3D industrial laser projection
CompositesWorld
HEATCON Composite Systems
Harper International Carbon Fiber
Airtech International Inc.

Featured Posts

Thermoplastics

Plant tour: Arris Composites, Berkeley, Calif., U.S.

The creator of Additive Molding is leveraging automation and thermoplastics to provide high-volume, high-quality, sustainable composites manufacturing services.

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Fabrics/Preforms

Hybrid process marries continuous, discontinuous composites design

9T Labs and Purdue applied Additive Fusion Technology to engineer a performance- and cost-competitive aircraft bin pin bracket made from compression-molded continuous and discontinuous CFRTP.  

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Aerospace

Manufacturing the MFFD thermoplastic composite fuselage

Demonstrator’s upper, lower shells and assembly prove materials and new processes for lighter, cheaper and more sustainable high-rate future aircraft.

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JEC World 2023 highlights: Innovative prepregs, bio-resins, automation, business development

CW’s Jeff Sloan checks in with JEC innovations from Solvay, A&P, Nikkiso, Voith, Hexcel, KraussMaffei, FILL, Web Industries, Sicomin, Bakelite Synthetics, Westlake Epoxy and Reliance Industries.

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Bonding/Welding

JEC World 2023 highlights: Recycling, biocomposites, smaller equipment and expanding brands

CW senior technical editor Ginger Gardiner addresses some of this year’s hot topics, ranging from novel biocomposites and recycling technology solutions from myriad startups to upgraded, but equally sustainable, equipment from well-established companies.  

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PEEK vs. PEKK vs. PAEK and continuous compression molding

Suppliers of thermoplastics and carbon fiber chime in regarding PEEK vs. PEKK, and now PAEK, as well as in-situ consolidation — the supply chain for thermoplastic tape composites continues to evolve.

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Airtech
CompositesWorld
pro-set epoxy laminate infusion tool high temp Tg
Thermwood Corp.
CompositesWorld