Work In Progress

GKN Aerospace's ASPIRE program targets next-gen composite wing manufacturing technologies

The three-year, £12 million ASPIRE consortium brings together rapid tow shearing, tailored fiber placement, aligned recycled discontinuous carbon fiber and self-heated tool curing to prove lighter, high-rate composite wings for the next-generation single-aisle aircraft.

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News

Marine

Nlcomp Welcomes Ocean as Shareholder, Prepares to Inaugurate rFactory

Ocean Srl’s investment will support nlcomp’s move toward sustainable, environmentally responsible marine practices and bolster its workboat segment entry as it prepares to open its new rFactory for rComposites and unveil the Offshore 34 yacht.

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Defense

Dynamit Nobel Defence, B&T Composites Sign Defense MOU

The agreement will explore how B&T Composites can support Dynamit Nobel Defence’s program requirements using its AFP, filament winding, precision machining and other composites-focused capabilities.

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Aerospace

U.K. Opens COMPASS Facility, Supercharging Aerospace Composites Manufacturing Efforts

The AMRC’s £54 million COMPASS offers an open-access R&D infrastructure with Industry 4.0 digital tools, robotic preforming and a 2,400-tonne RTM press helping manufacturers and SMEs compete in global aerospace supply chains and de-risk, accelerate high-rate production.

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Products

Ruhrbot-Labs Debuts 2K-Buddy Two-Component Dispensing System

The compact device automatically meters and mixes epoxy resin, polyurethane and other two-component materials through a static mixing nozzle, eliminating manual measuring and disposable mixing cups.

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RTM

CCIC Launches Aegoli Acoustic Camera for Vacuum Leak Detection

System uses 140 microphones and ultrasonic imaging to detect vacuum leaks in composites manufacturing, improving quality and inspection traceability.

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Non-Syntactic Foam Core is Certified for Underwater Technology Systems

CAMX 2026: Gurit highlights its Corecell S structural foam, which supports subsea buoyancy, ROV and diving bell components with high hydrostatic crush strength across multiple resin systems.

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Trending

Curing

Using pi joints to expand a composite wing’s flight envelope

DarkAero replaced butt joints in the center wing box assembly to increase the flight test envelope in high-speed gust load conditions for its DarkAero 1 prototype composite aircraft.

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Work In Progress

LED technology improves the tensile strength of Z-axis interlayers in composite 3D printing by 30%

LEAM Technologies’ layer interface remelt technology enhances composite printed parts, sandwich structures and complex frameworks, offering improved design flexibility and structural integrity.

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Snap-Cure Epoxy Prepreg Systems: Thermoset Performance at Thermoplastic Speeds

The autoclave has long defined thermoset composites processing — snap-cure epoxy prepreg systems are built around the premise that it doesn't have to.

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Features and Articles

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Wind/Energy

Composites power the energy transition and the AI economy

From record-breaking wind installations to composite conductor cores doubling grid capacity, composites are at the center of the infrastructure driving both clean energy and the digital economy.

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Epoxies

80% bio-based epoxy moves ski manufacturing toward zero-impact goals

Sicomin’s GreenPoxy80 increases bio-based material by 60% over previous epoxies, developed for use in a ZAG touring ski that aims to push the use of sustainable materials to new levels.

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Aerospace

VIDEO: A Decade of the MFFD

CW reporting on the MFFD — the largest welded thermoplastic composite aircraft structure ever built — is collected here, alongside new video coverage from Thermoforged.

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Graphene

NIOSH Study Measures Graphene Exposures in U.S., Sets Preliminary Benchmark

NIOSH study of exposures at 11 graphene producers and users in U.S. results in proposed limit, recommends composites sector receive nanocarbons embedded in masterbatch vs. handling dry nanopowder directly.

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Industry Experts

Past, Present & Future

A Sector Under Pressure: Aerostructures, Insourcing and the Future of Composites

For two decades, the aerostructures industry has lagged behind the rest of aerospace on margins. Rising insourcing, vanishing Super Tier 1s and post-pandemic strain are reshaping the supply chain — with major consequences for composites.

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Gardner Business Index

Composites index climbs to 57.6 as new orders surge

A 5.5-point jump in new orders pushed the Composites Fabricating Index to its strongest reading of the year and a fifth straight month of expansion.

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Past, Present & Future

How in-process NDT could reshape quality assessment in composites manufacturing

Component complexity, quality expectations, the presence of digital data and other macro-economic implications are pushing in-process NDT technologies toward inevitable necessity.

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Advanced polymeric composites
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Videos/Podcasts

The Future of CFRP Pressure Vessels: Larger Sizes, Lightweighting, Data Centers and Space

Hexagon Composites discusses the largest Titan 510 Mobile Pipeline, use of thermoplastic composites for lightweighting modules, towpreg, Chinese carbon fiber and growth from data centers and space. 

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Automation

Episode 57: Francesco De Stefano, Caracol

Caracol’s CEO and co-founder discusses how robotic LFAM is scaling composites production — from aerospace tooling to end-use maritime parts — and what AI-driven automation means for the industry’s future.

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Recycling

VIDEO: Spiral TPC Finds Solutions to Scale Up TPC Recycling

Netherlands-based Spiral RTC details its journey from its early beginnings to its latest endeavors building end-of-life TPC recycling infrastructure in this snapshot video by Thermoforged.

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Aerospace

VIDEO: KAI scales thermoplastic composites for next-gen aircraft

A snapshot video by ThermoForged and accompanying content published by CW platform details Korea Aerospace Industries’ TPC journey as a high-rate Tier 1 single-aisle, eVTOL airframe supplier.

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Aerospace

VIDEO: Greene Tweed engineers a TPC engine guide vane

A snapshot video by ThermoForged and accompanying content published by CW platform highlights how these TPC engine guide vanes eliminate metallic coatings, withstand hail at 165 m/s and save 4 kg per engine with rapid molding cycles.

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Ketones

VIDEO: From PEEK to LMPAEK, and why this material is taking over aerospace

Victrex’s LMPAEK continues proving its value where processing ease meets extreme demands. This snapshot video by ThermoForged and accompanying content published across the CW platform provides an in-depth look at this thermoplastic material.

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Cambium’s $100 million play: Fundraising engineering meets composites scale

Cambium's $100 million raise and SHD acquisition signal a bold strategy blending AI-driven materials innovation with proven composites manufacturing expertise.

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Automotive

Episode 56: Christian Fischer, Bcomp

Bcomp’s CEO shares how natural fiber composites went from powder skis to BMW series cars — and what’s next for sustainable materials in mobility.

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Thermoplastics

Episode 55: Dave Noblin, Greene Tweed

Explore how thermoplastic composites enhance rotating equipment in aerospace and industrial sectors, offering improved wear resistance, efficiency and longevity over metals.

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Episode 54: Mitchell Smith, ST Engineering MRAS

Mitchell Smith of ST Engineering MRAS shares insights on transitioning to composite single-aisle aircraft manufacturing programs, UAM’s role in tech testing and emerging automation trends shaping the industry.

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Episode 53: Michael Novak, AIJ Search

Michael Novak, president of AIJ Search, dives into the evolving role of AI in the advanced materials and composites manufacturing industries, and how it is being used to navigate workforce development.

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Episode 52: Chad Duty, IACMI

In this special National Composites Week installment of CW Talks, Chad Duty, CEO of IACMI, the composites institute, discusses the institute’s 10th anniversary, its mission in the industry and rising to meet the challenges and opportunities facing the composites industry today.

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