News

Marine

Gitana 18 maxi trimaran pushes boundaries of fully airborne offshoring maritime racing

North Sails, Southern Spars and Future Fibres deliver an aero-optimized sail and carbon fiber rig package for the Gitana Team’s latest flagship multihull, born to fly offshore and to challenge major Atlantic and global races.

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Sustainability

Armacell PET Foam is recognized as a Factory of the Future

SNAPSHOT: The label highlights the companies’ attention to innovation and forward-looking policies in its eco-friendly PET foam production.

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Switch Maritime, Incat Crowther hydrogen fuel cell-electric ferry hits design stage

Development has started on a 150-passenger hydrogen fuel cell-electric fast-ferry design, with initial deployment targeted for New York waters.

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Products

Royal3D launches Interlayer Control System for industrial 3D printing quality control

Real-time, continuous monitoring helps to reduce misprints, improve layer adhesion, lower material waste, shorten lead times and enhance quality control.

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JEC

Loop Technology robotic systems address confined space inspection, high deposition rates

JEC World 2026: On display and in action is the Bravura snake arm robot that has been created to introduce automation into tight, restricted spaces, and the FibreForm 3D conformal pick-and-place end effector.

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Aerospace

Fraunhofer IGCV demonstrates thin-walled, intricate helicopter inner door shells

JEC World 2026: Fraunhofer IGCV presents the LIGHT project’s SMV helicopter door shell with high geometric complexity, integrated features at low costs.

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Trending

The need for process modeling in filament winding applications

A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.

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Cutting engine weight via thermoplastic composite guide vanes

Greene Tweed replaces metal stator vanes with its DLF material co-molded with a metal leading edge that meets performance, cost and high-rate production targets while cutting 4 kg per engine.  

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Carbon Fibers

One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls

Hill Helicopters engineered composite main rotor blades using a novel single-cure manufacturing process for stiffness and mass distribution optimization.

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Composites One - distributor
UV Cured Powder Coatings for Carbon Fiber
AFP, Slitting, Filament Winding, Automation
Composites One - distributor
KNOWLEDGE CENTERS

Features and Articles

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Thermoplastics

Polestar 5 takes aesthetics and circularity approach to biocomposite seatback design

The 2026 Polestar 5 expands the company’s use of sustainable materials design in the interior, including flax fiber/thermoplastic seatbacks that save 7 kilograms of weight and reduce overall plastics use.

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Defense

Carbon fiber redundancy and readiness for defense

Insights into multisite material redundancy and high-rate production for growing military demand through events like Toray’s Industry Tech Days in Alabama.

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Bonding

Bonded fastening meets the digital factory

Automation and XR tools aim to scale adhesive fastening for composites at next-gen aerospace production rates.

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GBI returns in strength with a January expansion

Several key components powered the Index’s strongest reading in more than three years.

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CAMX 2026
Industrial CNC Routers
Thermwood LSAM Elevate Precision Beyond Scale
CAMX 2026

Industry Experts

Editorial

Mentorship, milestones and what's new for CW

As CW brand VP Jeff Sloan departs for new horizons, editor-in-chief Scott Francis reflects on leadership, a stellar team and service to the composites industry.

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Design & Testing

From PMCs to sandwich composites: Tracing the path of test method standardization

Over the decades, progression of PMC and sandwich composite test method development and standardization has been shaped by the requirements of the composites industry.

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The Troubleshooter

Thermoplastic composite materials and processing interactions

Selection of product material formats and their interactions with various process methods heavily influence a final TPC part’s properties and fabrication options. 

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Airtech
CAMX 2026
Airtech
AFP, Slitting, Filament Winding, Automation
MANUFACTURING CONNECTED

Videos/Podcasts

Pultrusion

Plant tour: PulFlex Technologies, Ford City, Pa., U.S.

Custom pultruder is pushing the limits of pultrusion, specializing in polyurethane resins, complex shapes and extreme sizes or thicknesses — for defense, infrastructure, industrial parts and more.

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Construction

Modular composites enable larger tanks for wastewater and biogas reactors

Toro Equipment uses biaxial fabrics, carbon fiber and Flex Molding for corrosion-resistant tanks that compete with steel, concrete and speed global installations.

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NDT

Flexible, automatic NDT platform for manufacturing composites

IRT Jules Verne, working with Airbus, Daher and French consortium developed a mobile robotic inspection platform that uses less space, water

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Automation

Modular, hybrid machining centers with intelligence for complex composites

Machine Tool Camp’s purpose-built systems combine CNC machine centers and robots with specialized machining tools, clamping and configuration, automating steps before and after, including data integration, to empower manufacturers for the future.

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Automation

Episode 53: Michael Novak, AIJ Search

Michael Novak, president of AIJ Search, dives into the evolving role of AI in the advanced materials and composites manufacturing industries, and how it is being used to navigate workforce development.

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Automation

3D Fiber Tethering for rapid fabrication of continuous fiber composites

CarbonForm’s 3DFit technology combines robotic, continuous fiber 3D printing and winding to produce small, high-strength, complex parts — like drone frames — in as little as 10 minutes.

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Carbon Fibers

CFRP boosts power, drops weight for next-gen fire truck pumps

Carbon fiber enables KASE Pumping Systems to eliminate corrosion and increase durability, including a high-capacity 6,500-gpm, ultra-compact 200-pound pump that aids emergency services.  

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Episode 52: Chad Duty, IACMI

In this special National Composites Week installment of CW Talks, Chad Duty, CEO of IACMI, the composites institute, discusses the institute’s 10th anniversary, its mission in the industry and rising to meet the challenges and opportunities facing the composites industry today.

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Pultrusion

Episode 51: Francesco Ierullo, Exel Composites

Francesco Ierullo, vice president of sales and marketing, Exel Composites discusses the role the composites manufacturing processes of pultrusion and pull-winding are playing in infrastructure and renewable energy applications today. 

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Pressure Vessels

Episode 50: Markus Rufer, Scorpius Space Launch Co.

In this episode of CW Talks, CW interviews Scorpius Space Launch Co. CEO Markus Rufer about the company’s all-composite cryogenic pressure vessels and their role in a range of applications, including recent and upcoming lunar lander missions. 

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Episode 49: Yannick Willemin, Catalysium

Yannick Willemin, founder of Catalysium, a new consultancy that specializes in investment trends within the composites industry, discusses the investment side of advanced manufacturing as well as industry trends shaping the composites landscape.

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Aerospace

Episode 48: Richard Apps, Counterpoint Market Intelligence

Counterpoint Market Intelligence will deliver a keynote address at Carbon Fiber Conference 2024, which takes place October 8-10 in Charleston S.C., U.S.

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ACR 4 Hot Bonder
PTXPO 26
Thermwood LSAM Elevate Precision Beyond Scale
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