Composites Processes

Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.

AI Control Enables Faster, More Even Infrared Heating for Complex TPC Parts
Sensors

AI Control Enables Faster, More Even Infrared Heating for Complex TPC Parts

KraussMaffei develops high-resolution, smart heating for load-optimized tailored organosheets and blanks, enabling consistent high-rate production of complex thermoplastic composite and overmolded parts.

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Industrial CNC Routers
Hydraulic & Pneumatic Presses

Latest Processes Articles

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Aerospace

Multiyear Airbus Supply Agreement Continues Syensqo Materials Backing

The contract covers composites and adhesives that will support Airbus’ commercial aircraft, defense and space, and helicopter programs.

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CAMX

Software Platform Automates RTM, SQRTM Process Control

CAMX 2026: Radius Engineering’s Insights platform automates vacuum leak checks, cure holds and resin degassing verification across workcells and injection systems.

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Extramet Publishes Carbide Density, RFQ Reference for Abrasive Composites Tooling

Public resource helps composites fabricators estimate carbide weight, compare grade-dependent density and prepare clearer requests for tooling, blanks and wear components.

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Brazed Diamond Bonding Advances Composite Machining Durability

CAMX 2026: Abrasive Technology's P.B.S. Braze tooling targets pull-out and fiber fraying common in CFRP, graphite, fiberglass and other nonmetallic materials.

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Automation

Cevotec Examines AFP, FPP Fit for Complex Aerostructure Geometries

SNAPSHOT: Cevotec outlines where fiber patch placement (FPP)-enabled robotic lamination may address automation challenges that arise with conventional AFP on tight radii, double-curved surfaces and multi-material sandwich layups.

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Molds/Tools

Automating Layer Preparation in Composite Tooling Workflows

Rule-based add-in for CAM workflow automates sliced layer preparation for CNC-machined molds, cutting 10 seconds per layer to 10 seconds per mold for scalable, high-volume custom tooling production.

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Turn-Key Pultrusion Systems
Watt-Flex® cartridge heaters
Advanced polymeric composites
Airtech
Watt-Flex® cartridge heaters

Latest Processes News And Updates

CVD, PVD Coatings Reduce Abrasive Wear on Cutting Tools for Composites

CAMX 2026: Oerlikon offers Baldia diamond coatings designed to extend tool life, minimize delamination and support tight tolerances in high-volume composite machining.

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Braiding

Tension Control, Drive Solutions Dedicated to Composites Processing Machines

CAMX 2026: Redex Group offerings include tension control systems, load cells, zero-backlash drives and gearboxes for machines used in fiber placement, braiding and tape laying, to name a few.

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Braiding

Albany Engineered Composites and A&P Technology Partner to Accelerate Next-Gen Braided Composite Solutions

Strategic collaboration combines braiding and advanced RTM to industrialize large composite structures for aerospace and defense.

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Curing

Shandong Jinyu Hengli Develops Customized Curing Ovens for Autocomposites Manufacturing

Jinyu Hengli's custom curing ovens support electric vehicle (EV) composites manufacturing with uniform heat distribution, OOA curing and flexible, multi-zone control.

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CAMX

Precision Tooling Expertise Supports Truck, Aerospace Composite Parts Development

CAMX 2026: Lanulfi Moulds builds RIM, thermoforming, rotational molding and compression molding tooling for demanding truck and aerospace components, in addition to providing an integrated approach to tooling projects.

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Mass Transit

3D-FiberTrain Project 3D Prints TPC Rail Components for Velaro MS High-Speed Train

SNAPSHOT: HÖRMANN Vehicle Engineering-led consortium developed a tool-free hybrid process combining large-format 3D printing and continuous fiber tape to produce a front apron and nose demonstrator on a Siemens Mobility’s train.

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release agents, purging compounds,process aids
supplier of essential composite materials
advanced materials development
DJ Engineering on Thermwood LSAM
CONTRAX

Featured Posts

ATL/AFP

GKN Aerospace's ASPIRE program targets next-gen composite wing manufacturing technologies

The three-year, £12 million ASPIRE consortium brings together rapid tow shearing, tailored fiber placement, aligned recycled discontinuous carbon fiber and self-heated tool curing to prove lighter, high-rate composite wings for the next-generation single-aisle aircraft.

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Post Cure: LFAM Microfactory Expands U.S. 3D Printing Scale and Agility

AI-powered 3D printing with sustainable materials and fiber reinforcement enables full-service rapid part/component production.

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The Future of CFRP Pressure Vessels: Larger Sizes, Lightweighting, Data Centers and Space

Hexagon Composites discusses the largest Titan 510 Mobile Pipeline, use of thermoplastic composites for lightweighting modules, towpreg, Chinese carbon fiber and growth from data centers and space. 

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Carbon Fibers

Single Endless Roving Placement Saves Up to 70% CFRP Weight, Enables Closed-Loop Fiber Recovery

Holy Technologies’ robotic Infinite Fiber Placement deposits carbon fiber as one continuous, uncut tow using six-axis robotics and RTM, enabling significant lightweighting and full-length fiber recovery via mild acetic acid solvolysis.

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Electrical

Composite Conductor Cores Boost Capacity, Cut Cost to Help Power Grids Meet AI Demand

Composite cores have evolved to increase conductor capacity 2X and cut transmission losses by up to 50%, achievable within 1-3 years with existing infrastructure, but also enable sensing and smart, adaptive grids.

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Snap-Cure Epoxy Prepreg Systems: Thermoset Performance at Thermoplastic Speeds

The autoclave has long defined thermoset composites processing — snap-cure epoxy prepreg systems are built around the premise that it doesn't have to.

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CAMX 2026
CONTRAX
VIRTEK IRIS AI COMPOSITE INSPECTION
multi-component injection molding process
release agents, purging compounds, process aids