Composites Processes
Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
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Latest Processes Articles
VIEW ALLCygnet Multi-Axis Winder is adopted for TCI oil and gas pipeline work
Housed within TCI’s purpose-designed modified shoring box, the winder will support more efficient composite pipeline upgrades while also enabling the company to adjust to new safety and regulatory measures.
Read MoreGuill expands expertise to pultrusion dies for industries using FRP
The Guill Extrusion Division enters the pultrusion market with a line of custom-engineered pultrusion tooling solutions.
Read MoreCAELESTIS project presents final results, composite OGV demonstrator
Aimen, with consortium partners, led the validation of a full-scale outlet engine vane (OGV) aircraft component with ~35% less weight and 80% manufacturing defect reduction.
Read MoreRoyal3D adapts DAC system inlet production to 3D printing process
Recycled glass fiber-reinforced PET-G and 3D printing expertise minimizes waste, reduces weight and lead times for Carbyon Go’s direct air capture (DAC) systems.
Read MoreUniversity of Illinois Urbana-Champaign innovates space tech with morphing composite structures
Energy-efficient frontal polymerization process method eliminates the need of oven or autoclave to transform 2D continuous fiber printed structures into 3D curved designs.
WatchAFP with very-thin plies of carbon fiber/LMPAEK prepreg for sustainable helicopter structures
DLR, Airbus Helicopters, Fraunhofer and TU Dresden work in the NATURE project for environmentally friendly aviation
Read MoreKnowledge Centers
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.
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Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.
LEARN MORELatest Processes News And Updates
Aether launches RapidPrint 3D printing polymer
RapidPrint, with its first commercial fiber-reinforced filament formulation, enables up to 5X faster print speeds with no compromise on strength.
Read MoreEuReComp team highlights ROCCA Cabin demonstrator for EOL composites
The ROCCA Cabin serves as a proof of concept for how large composite parts, often destined for disposal, can re-enter the value chain as architectural elements with both functional and aesthetic value.
Read MoreTidal turbine project builds double-sided, 3D printed composite tool for blade development
Collaborative project with Thermwood successfully prints 2-meter-long tidal turbine blade mold in days versus months, with the now-manufactured hybrid blade in testing and extended trials.
Read MoreKraussMaffei presents automotive-focused BrightStar electric press
Fully electric press offers precise temperature control and fast mold change for press lamination, edge folding applications and even ultrasonic welding of TPC.
Read MoreOrbex makes part setup 900% faster for key composite parts ahead of inaugural rocket launch
The introduction of MSP metrology products have ensured right-first-time machining for Orbex as it ramps up production of its carbon fiber Payload Avionic Module.
Read MoreMetyx Metybond self-adhesive reinforcement achieves clean, efficient composite layup
Directly integrated adhesive on carbon, glass or hybrid multiaxial fabrics enables clean repositioning, uniform adhesive distribution and improved edge stability.
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Modular composites enable larger tanks for wastewater and biogas reactors
Toro Equipment uses biaxial fabrics, carbon fiber and Flex Molding for corrosion-resistant tanks that compete with steel, concrete and speed global installations.
Watch3D printed CFRP forms speed construction of concrete nuclear reactor bioshield
In its first demonstration, Kairos Power and Oak Ridge National Laboratory tested the potential of AM and composites to enable fast, repeatable manufacturing for energy construction.
Read MoreModular, hybrid machining centers with intelligence for complex composites
Machine Tool Camp’s purpose-built systems combine CNC machine centers and robots with specialized machining tools, clamping and configuration, automating steps before and after, including data integration, to empower manufacturers for the future.
WatchKraussMaffei makes LFAM both a product line and an internal benefit
Plastics processing equipment supplier now offers two LFAM machines to customers and to complement its own production uses, enabling a variety of polymer to fiber-filled application options.
Read MoreImproving hail impact resistance of discontinuous thermoplastic composite parts
Greene Tweed examines failure behavior, identifying key factors for improvement and demonstrating sufficient design for complex-shaped aeroengine components.
Read More3D Fiber Tethering for rapid fabrication of continuous fiber composites
CarbonForm’s 3DFit technology combines robotic, continuous fiber 3D printing and winding to produce small, high-strength, complex parts — like drone frames — in as little as 10 minutes.
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