Composites Materials

Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.

VIDEO: Spiral TPC finds solutions to scale up TPC recycling
Recycling

VIDEO: Spiral TPC finds solutions to scale up TPC recycling

Netherlands-based Spiral RTC details its journey from its early beginnings to its latest endeavors building end-of-life TPC recycling infrastructure in this snapshot video by Thermoforged.

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Epoxy, Adhesive, Composites, Substrates, Bonding
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Aerospace

Greene Tweed Cuts Lead Time 50% With Thermoplastic Composite Rapid Prototyping

New process balances features to reduce tooling complexity, compresses timelines via concurrent part and tooling design, completes mold fit-ups in 1-2 days and optimizes via faster, lower-cost evaluations.

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Core

Infusible core materials offer supply chain flexibility for closed mold composite processing

CAMX 2026: Imsent Composites Inc. presents a line of fiber-reinforced infusible core materials designed as alternatives to commonly used flow and core mat systems for vacuum infusion and closed-mold applications.

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Nanomaterials

PC-ABS, PPSU ESD Pellets Extend Mechnano dCNT Materials Platform

Availability of two electrostatic dissipative (ESD) additive manufacturing materials incorporating Mechnano’s discrete carbon nanotubes technology grant electrostatic control and structural performance.

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Core

Mel Composites Supports ELA Aviation’s Next-Gen Gyroplanes

The Spanish supplier continues to strengthen its position serving the AAM market with the delivery of foam core, woven fabrics, multiaxial reinforcements and vacuum consumables for ELA Aviation production models.

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Consumer

Carbitex Launches the Center for Better Flex Educational Hub Dedicated to Performance Footwear

Online resource from flexible carbon fiber materials innovator Carbitex aims to advance the understanding and improvements in flex, a low-engineered footwear property.

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Helix and Zoerkler Develop Ultra-Compact, Composite-Supported EPU for EVTOLs

Geared electric propulsion unit (EPU) architecture that is more compact and low mass than direct-drive systems can support AAM designers in optimizing air mobility space, weight and system efficiency.  

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Park Aerospace Corp.
Toray Advanced Composites hi-temperature materials
Composite prepreg cure testing
supplier of essential composite materials
supplier of essential composite materials

Latest Materials News And Updates

Carbon Fibers

Nova Carbon, CMP Composites partner for closed-loop carbon fiber recycling

SNAPSHOT: The French startup will collect and recycle production offcuts from the regional composites manufacturer on a recurring basis, with recycled fiber already used in small offshore wind turbine blades.

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Core

Moore Brothers Co. joins 40OF yacht racing team as North American build partner

The Rhode Island company joins a growing international development team, bringing its composites background to advance the full-foiling offshore race yacht project.

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Carbon Fibers

Large-format 3D printed tooling targets composite layup, forming and assembly

CAMX 2026: Additive Engineering Solutions highlights a 32-foot CNC mill fixture among LFAM tooling examples produced from carbon- and glass fiber-reinforced polymers and machined to ±0.010-inch profile tolerances.

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CAMX

Fiberglass-reinforced foam panels offer plywood alternative across marine, structural applications

CAMX 2026: Coosa Composites' closed-cell polyurethane foam panels, reinforced with woven-roving and continuous-strand fiberglass, are designed for use in markets where rot resistance and weight savings are priorities.

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Recycling

Carbon Cleanup wins global AFRA Award for aircraft recycling

Carbon Cleanup's award-winning Carbon Eater microfactory recycles composite aircraft scrap into high-performance carbon fiber feedstock — no water, no heat and no chemicals required.

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Carbon Fibers

ATA 2025 global carbon fiber composites market report documents record demand

The annual market report finds that wind turbine blade applications drove a 43.8% year-over-year surge in global carbon fiber demand to 224,510 metric tons, while China's capacity share exceeded half of global supply for the first time.

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CONTRAX
VIRTEK IRIS AI COMPOSITE INSPECTION
Airtech
multi-component injection molding process
Airtech 3D printing Solutions

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Carbon Fibers

Single endless roving placement saves up to 70% CFRP weight, enables closed-loop fiber recovery

Holy Technologies’ robotic Infinite Fiber Placement deposits carbon fiber as one continuous, uncut tow using six-axis robotics and RTM, enabling significant lightweighting and full-length fiber recovery via mild acetic acid solvolysis.

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Wind/Energy

Composite conductor cores boost capacity, cut cost to help power grids meet AI demand

Composite cores have evolved to increase conductor capacity 2X and cut transmission losses by up to 50%, achievable within 1-3 years with existing infrastructure, but also enable sensing and smart, adaptive grids.

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Thermoplastics

VIDEO: KAI scales thermoplastic composites for next-gen aircraft

A snapshot video by ThermoForged and accompanying content published by CW platform details Korea Aerospace Industries’ TPC journey as a high-rate Tier 1 single-aisle, eVTOL airframe supplier.

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Aerospace

VIDEO: Greene Tweed engineers a TPC engine guide vane

A snapshot video by ThermoForged and accompanying content published by CW platform highlights how these TPC engine guide vanes eliminate metallic coatings, withstand hail at 165 m/s and save 4 kg per engine with rapid molding cycles.

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Epoxies

Snap-cure epoxy prepreg systems: Thermoset performance at thermoplastic speeds

The autoclave has long defined thermoset composites processing — snap-cure epoxy prepreg systems are built around the premise that it doesn't have to.

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Post Cure

Post Cure: Initiating automotive electrification with bamboo fiber composites

Bambooder’s natural, organic and CO2-negative semi-finished products enable endless versatility in markets dominated by fossil-based materials like steel, aluminum, glass or carbon fiber.

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CAMX 2026
CAMX 2026