Sustainability

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

EuReComp team highlights ROCCA Cabin demonstrator for EOL composites

The ROCCA Cabin serves as a proof of concept for how large composite parts, often destined for disposal, can re-enter the value chain as architectural elements with both functional and aesthetic value.

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ILCA, Greenboats chart environmentally responsible one-design dinghy racing

Organization ILCA is pairing up with natural fiber innovators like Greenboats to reduce environmental footprint while maintaining the class’ strict one-design principles.

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Safran carbon-carbon aircraft brakes: New process, production sites, environmental achievements

Safran Landing Systems has produced C/C brake discs for decades, innovating the process to combine steps to save time and cost, but also to reduce emissions and energy use as it grows the market.

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Teijin Aramid launches Twaron Next para-aramid

Circular content or bio-based feedstock variants drives the synthetic fiber’s clear focus on sustainable goals and strict requirements.

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Composites sustainability wins: EcoVadis recognition, ISCC Plus certification and transparency initiatives

Composites One and Aerovac, Dow Chemical, Envalior and the Global Wind Energy Council are making strides in operations transparency, climate action and industry-wide standard development.

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Exel Composites adopts bio-based UPR resin at commercial scale 

Purchase of Polynt bio-based resin delivers 20% cut in CO2 footprint for composites manufacturers, builds Exel’s efforts to give customers more sustainable options.

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UV Cured Powder Coating for Composites
Composites One - distributor
Advanced carbon fiber composite conductor cores
Advanced carbon fiber composite conductor cores

Scaling up thermoplastic composites recycling

Thermoplastic composites are always said to be “recyclable.” Netherlands-based recycler Spiral RTC discusses the process, challenges, applications and opportunities to building a real recycling ecosystem.

Hannah Mason
Technical Editor, CompositesWorld

Regen Fiber earns 2025 Excellence in Concrete Award

The composites recycler was recognized at the Iowa Better Concrete Conference for its sustainable practice of applying recycled fibers as partial replacement in concrete.

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Shawmut Insights system enables automotive textiles, composites LCA visibility

Shawmut Corp. is helping its automotive partners make smarter material choices through high-resolution environmental data for warp knit headliner composites, laminated fabrics and other textile systems.

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Thermolysis wins Germany’s Materialica Award 2025 for rCF cement technology

Taiwan’s Thermolysis Co. Ltd. has been recognized for its ability to turn rCF into a high-performance building material that enhance durability, extend lifespan and reduce maintenance needs.  

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Toray rCF nonwoven fabrics demonstrate CFRP recycling tech

Toray Industries process decomposes thermoset CFRP at low temperatures, yielding rCF that retain over 95% of virgin fiber strength, cuts CO₂ emissions by more than half, suppresses thermal damage and better controls resin residue.

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The Dutch composites formula: Thermoplastics, collaboration and circularity

In a region where collaboration and sustainability are inseparable, a new wave of composites entrepreneurs are taking advantage, proving the Dutch mindset is fertile ground for growth.     

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CEAMS wins Composites UK award for successful continuous rCF reclamation

Industry consortium demonstrates a technical and industrial milestone in composites recycling, looking to expand its collaboration for use more widely across U.K. manufacturing.

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Industrial CNC Routers
Encapsulated Sample Rheometer (ESR)
Ancamine® R 215 is a diamine mixture
Airtech 3D printing Solutions

Spanish startup to ramp up production of “recyclable” EV prototype

Liux’s BIG electric vehicle features multiple structural components manufactured via RTM from flax fabric and a thermoset resin said to enable the entire component to be recycled and reused again.

Hannah Mason
Technical Editor, CompositesWorld

CUBIC project meeting reports progress on novel biomaterials for circular composites

In early October, the CUBIC consortium held meetings to discuss current progress and upcoming strategies, toured DITF’s research facilities and joined a training session on bio-based carbon fiber development from lignin.

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Thermolysis features ExCfiber for concrete reinforcement

Proven in multiple civil engineering and infrastructure projects, the rCF reinforcement outperforms steel, slashes carbon emissions and doubles structural lifespan.

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AVK announces 2025 Innovation Awards for fiber-reinforced plastics

Highlighted innovations include an aircraft heating system using carbon fibers, TFP-based spatial CFRP structure frame, processes for recycling GFRP, UD TPC tapes and engineered polymers and more.

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Gjenkraft, Owens Corning bolster use of post-industrial fiberglass waste 

Per a new agreement, Gjenkraft’s thermolysis recycling process will support the introduction of recycled glass fibers into Owens Corning’s production of new glass fibers.

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The ECCA welcomes 160+ organizations, begins composites circularity roadmap development

An upcoming General Assembly follows the European initiative’s first steps toward knowledge sharing, cooperation and collective action to accelerate the transition to a more circular economy.

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FlexCyle project targets TPC waste recovery, repurposing at same site

Led by the Brightland Materials Center, consortium members are developing a flexible process chain, demonstrated via battery casings and wind blades, to repurpose waste directly where it is generated.

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laminating and infusion solutions
powerPrint Plus Granule based Large Scale 3D printer
Airtech
Composites One - distributor

Moving toward sustainable automotive parts manufacturing

How can the automotive supply chain prepare for future sustainability requirements? Tier 1 Kautex Textron discusses emissions reduction, design for circularity and transition to recycled/bio-based plastics.

Hannah Mason
Technical Editor, CompositesWorld

Composites sustainability wins: EcoVadis and CDP awards, water stewardship, GHG reduction

Composites companies like Syensqo, Daher, Kordsa, Henkel, Armacell, Gurit, Diab and Envalior are leading the charge in operations transparency, climate action, more sustainable infrastructure and other areas.

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Belgium-Netherlands event brings together industry leader insight on TPC, FRP recycling

Save the date for this free cross-border, expert-driven event by Agoria, Sirris and Brightland Materials Center on Nov. 12 in Belgium.

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ACS presents biocomposites research in final MAGISTRA project seminar

The initiative, its findings and the discovered value of biocomposites’ combined technological performance and environmental responsibility were shared in Italy.

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Putting next-generation composite materials, processes to the test

Research at Faserinstitut Bremen’s ECOMAT site, alongside industry partners, aims to enable sustainable, aerospace-focused composites — including thermoplastic welding and cryogenic material testing.

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SGL Carbon and Carbon Cleanup form autocomposite recycling partnership

An AI-supported collection system, recycling program and CARB-E tech, already demonstrating CO2 part reduction in early automotive applications, are building recycling scalability.

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BIOS MATER project to drive safe, circular and low-carbon construction

Four bio-based products testing materials like bio-based thermoplastics and fiber-reinforced bio-resin composites will be developed and tested under real conditions to prove their performance, scalability and environmental impact.

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Max5 Heavy-Duty, High-Clearance 5 Axis CNC Router
Recycling carbon composite materials
Encapsulated Sample Rheometer (ESR)
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