Thermoplastics

Thermoplastics play a pivotal role in composite materials by serving as the matrix phase that binds reinforcements together. Unlike thermoset resins, thermoplastics possess the ability to soften and reform when heated, allowing for reshaping and recycling. They offer unique advantages such as high toughness, chemical resistance, and easy processing, making them versatile in various industries like aerospace, automotive, and consumer goods. Composites using thermoplastic matrices exhibit exceptional damage tolerance and are sought after for their potential in complex manufacturing processes like injection molding, enabling efficient production of intricate and high-performance parts.

AI Control Enables Faster, More Even Infrared Heating for Complex TPC Parts
Sensors

AI Control Enables Faster, More Even Infrared Heating for Complex TPC Parts

KraussMaffei develops high-resolution, smart heating for load-optimized tailored organosheets and blanks, enabling consistent high-rate production of complex thermoplastic composite and overmolded parts.

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Airtech
release agents, purging compounds,process aids

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Carbon Fibers

Aerospace- and Defense-Grade Carbon Fiber Composites Are Engineered for High Rate

CAMX 2026: Teijin Carbon highlights rapid-cure prepregs, resin infusion systems and thermoplastic composites (TPC) built for high-rate aerospace and defense manufacturing.

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Thermoplastics

Arrow McLaren, Greene Tweed Co-Engineer IndyCar Thermoplastic Composite Anti-Roll Bar Lever

Redesigned aluminum billet component reduces weight by 64 grams/car and provides gains for a high-speed, high-stress racecourse.

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Thermoplastics

VIDEO: Braided TPC Tube System Takes on Cryogenic Fuel Lines

Ductility at cryogenic extremes, not to mention the ability to bend to the complexities required for aerospace, led herone to pursue thermoplastic composites for LH2 fuel lines — with promising results. The company speaks more on the subject in this CW article and Thermoforged video.

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Thermoplastics

3D-FiberTrain Project 3D Prints TPC Rail Components for Velaro MS High-Speed Train

SNAPSHOT: HÖRMANN Vehicle Engineering-led consortium developed a tool-free hybrid process combining large-format 3D printing and continuous fiber tape to produce a front apron and nose demonstrator on a Siemens Mobility’s train.

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Thermoplastics

ACM CRC to Develop Mass-Producible, High-Temp Composite Sucker Rod Guide Design for Oil and Gas

A UQ and ACM CRC collaboration is engineering sucker rod guides that withstand extreme heat, cut labor by 50% and open new domestic and global markets for Oilfield Piping Systems.

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Glass Fibers

Sirmax Group Celebrates 20 Years Since First International Thermoplastics Compounds Site Launch

Today, Sirmax’s Polish site employs 132 people, operates 16 production lines and has an installed capacity of around 85,000 tonnes per year for PP compounding and fiber-reinforced materials.

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Advanced polymeric composites
multi-component injection molding process
advanced materials development
supplier of essential composite materials
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Latest Thermoplastics News And Updates

Thermoplastics

CompositesWorld Joins ITECH 2026 as Media Partner

CW is adding to the Bremen-based event’s comprehensive lineup of technical presentation, exhibitors and program tracks with a panel discussion on high-rate thermoplastic composites.

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Thermoplastics

Carbon Fiber, TPC Technologies Target Multiple End Markets

CAMX 2026: Toray's U.S. divisions highlight Torayca carbon fiber, Cetex and CFRT thermoplastic prepregs, and new additions including the TC1810 high-temperature preceramic system and EcoTerra bio-based flax fabric.

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Welding

SAMPE China Highlights 2026 Advanced Composites Product Innovation Award Winners

Thirteen winners and seven finalists across four award categories underpin key focuses in China’s commercial sector, including TPC, hydrogen storage, and aerospace and space applications.

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Prepregs

Semi-Consolidated Towpreg Format Balances Flexibility, Bulk Reduction

CAMX 2026: Concordia Engineered Fibers’ semi-preg commingled thermoplastic towpreg sits between traditional commingled towpreg and fully consolidated prepreg for advanced TPC.

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Thermoplastics

TPC Tapes, Laminates and Panels Achieve Weight Reduction With Design Flexibility

CAMX 2026: Metyx showcases its expanding thermoplastic composite portfolio, spanning continuous fiber tapes, cross-ply laminates and sandwich panels for transportation, aerospace and industrial applications.

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Thermoplastics

ITHEC 2026 Conference Program Finalized, Registration Open

Registration is open for the International Conference and Exhibition on Thermoplastic Composites, featuring latest developments in welding, repair, recycling, new processes, applications and much more.

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CAMX 2026
DJ Engineering on Thermwood LSAM
CONTRAX
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Aerospace

VIDEO: KAI scales thermoplastic composites for next-gen aircraft

A snapshot video by ThermoForged and accompanying content published by CW platform details Korea Aerospace Industries’ TPC journey as a high-rate Tier 1 single-aisle, eVTOL airframe supplier.

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Aerospace

VIDEO: Greene Tweed engineers a TPC engine guide vane

A snapshot video by ThermoForged and accompanying content published by CW platform highlights how these TPC engine guide vanes eliminate metallic coatings, withstand hail at 165 m/s and save 4 kg per engine with rapid molding cycles.

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LED technology improves the tensile strength of Z-axis interlayers in composite 3D printing by 30%

LEAM Technologies’ layer interface remelt technology enhances composite printed parts, sandwich structures and complex frameworks, offering improved design flexibility and structural integrity.

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Wind/Energy

Advancing the Thermoplastic Composite Battery Enclosure into Production

Having achieved its first few commercial series successes, Kautex Textron explains the design process for its Pentatonic battery enclosure platform, which comprise glass fiber/PP or PA6 and injection overmolding a compression molded laminate.

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Vitrimers

JEC 2026 highlights: AFP-RTM integration, new vitrimer prepreg, mapping AFP data, metal coated fiber in battery cases and more

CW executive editor Ginger Gardiner discusses some of this year’s notable exhibits and new developments in composites.

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Consumer

Plant tour: Haddy, St. Petersburg, Fla., U.S.

The first LFAM microfactory using composites transforms supply chains, enables local manufacturing and circularity across industries.  

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Airtech
advanced materials development