Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Modular approach to material card development of composites
Design and Testing

Modular approach to material card development of composites

Forward Engineering GmbH walks through a modular testing and simulation approach for automotive/aviation composites enabling more accurate material selection earlier in the design phase.

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Latest Design/Simulation Articles

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FiniteNow introduces Instant-Quoting tool for more accessible, transparent simulation services

Compared to traditionally slow and inflexible simulation consulting, FiniteNow’s platform combines expert execution and a vetted network to deliver rapid, transparent access to simulations for engineering teams.

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JEC

Jetcam software targets performance, streamlined workflows and ultra-fast nesting

JEC World 2026: Alongside Zünd, Jetcam International is offering the latest in composites automation with CrossTrack 6 and Expert v25 design and workflow management software.

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JEC

Anaglyph supports composites design, analysis with user-driven software

JEC World 2026: Demonstrated PlyMatch, Laminate Tools, CoDA and LAP software offerings augment precise hand layup and structural design and analysis.

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Pressure Vessels

CheFEM 3 simulation platform being used for LH2 tanks, CCS pipelines and airplane fuselages

SNAPSHOT: Composite Analytica combines physics-based simulation with select AI features to predict permeation, degradation and failure, reducing testing and development costs.

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IC-CNR, ENEA use Avizo Software for CT porosity analysis of CFRP

Project demonstrates efficiency of X-ray NDT for composite material structural analysis in monolithic and sandwich materials.

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Composites 4.0

Acceligence, Cetma DiMAT pilot project proves UAV concept development for SMEs

Digital twin technologies, high-fidelity simulation development and use of more sustainable materials de-risk and enable design to validation of UAV composite structures more rapidly, lowering entry barriers.

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Latest Design/Simulation News And Updates

HAIZEEKO project studies coatings, smart monitoring and eco-design for offshore wind structures

Offshore wind blades and towers are consistently exposed to extreme environments, requiring novel material and technology solutions to improve their efficiency, sustainability and durability.

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Matlantis report indicates AI turning point for materials science

Industry report, based on a survey of 300 U.S. researchers, finds materials and engineering R&D at an AI inflection point, signaling an urgent need for faster, trusted tools.

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Purdue, AnalySwift launch CompositesAI platform to democratize air mobility structure design

CompositesAI integrates with AnalySwift’s VABS and SwiftComp software to streamline the design, simulation and performance evaluation of composite structures — especially rotor blades, shells and panels.

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Automotive

Siemens, Ducati extend partnership to advance innovation

Siemens Xcelerator Platform helps extend racing innovation to production bikes, reduces time for complex composite parts and enables remote design/3D printing at track, digital twin and faster development.

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Automation

Siemens adds AI to Simcenter Testlab, reinventing modal testing and analysis

Simcenter Testlab, already used with composites, now uses intelligent test automation and AI assistance to execute physical testing workflows faster, smarter and earlier in structural design programs.

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Addcomposites releases free professional composites design software suite

Browser-based tools eliminate $320,000 annual licensing barriers, making advanced composite engineering accessible to 50,000-plus engineers and educational institutions worldwide.

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JEC World 2026
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Alpha Technologies' ESR polymer testing instrument
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Featured Posts

Sustainability

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Core

Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

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RTM

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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