Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Dialing in composites performance via dynamic digital twins
Materials Testing

Dialing in composites performance via dynamic digital twins

Sport Dynamics Lab uses Flexdynamics testing, digital models and AI tools to compare designs, materials and systems, enabling optimization with potential for propellers, drones and vibrational structures.

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Latest Design/Simulation Articles

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Space

Taniq software helps European student team WARR fly its Type 5 pressure vessel

SNAPSHOT: The filament-wound composite vessel, designed and manufactured using Taniq's TaniqWind Pro software, successfully flew aboard the EX-4C rocket at the European Rocketry Challenge in late 2025.

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Aerospace

Otto Aerospace Phantom 3500 clears preliminary design review

Milestone advances the clean sheet composite business jet program into detailed design, engineering release and production planning.

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Automotive

Far-UK successfully develops, supplies rGF cab support brackets for Mercedes testing

SNAPSHOT: Lessons learned from the RECOTRANS project bolster support brackets designed with lightweighting, cost, durability and EOL considerations.

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Instron drop tower e-guide addresses simulation accuracy, material qualification demands

Engineers and laboratory managers working with strain-rate-sensitive materials can use this guide to evaluate how tensile impact testing strengthens simulation accuracy and material qualification workflows.

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ComposiCAD 26.1.0 offers improvements for filament winding and pressure vessel development

SNAPSHOT: Latest version of widely used software provides new capabilities and workflow enhancements.

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AI-powered surrogate models advance real-time simulation for composites manufacturing

Spain-based research addresses limitations of current models for simulating fluid flow in composite manufacturing processes.

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Advanced polymeric composites
DJ Engineering on Thermwood LSAM
CAMX 2026
CONTRAX
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Latest Design/Simulation News And Updates

Aerospace

Penn State uses iVABS framework to advance real-world composite rotorcraft blades

With support from AnalySwift’s software tools, Penn State aims to reduce design cycle time, improve manufacturability and validate composite blade performance against analytical predictions.

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Molds/Tools

Plyable exhibition underpins extensive tooling, parts consultancy expertise

JEC World 2026: The team’s custom-built SaaS platform, vetted team and design challenge experience ensures a rapid and streamlined end-to-end design manufacturing process.

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Defense

Made Smarter funding supports AFD Systems digital enhancements for expertise growth

3D scanning metrology systems, amongst other ongoing investments, help enhance AFD’s support polymer and composites aerospace engineering, enter new markets and scale operations with a growing skilled workforce.

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FiniteNow introduces Instant-Quoting tool for more accessible, transparent simulation services

Compared to traditionally slow and inflexible simulation consulting, FiniteNow’s platform combines expert execution and a vetted network to deliver rapid, transparent access to simulations for engineering teams.

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Jetcam software targets performance, streamlined workflows and ultra-fast nesting

JEC World 2026: Alongside Zünd, Jetcam International is offering the latest in composites automation with CrossTrack 6 and Expert v25 design and workflow management software.

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Anaglyph supports composites design, analysis with user-driven software

JEC World 2026: Demonstrated PlyMatch, Laminate Tools, CoDA and LAP software offerings augment precise hand layup and structural design and analysis.

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VIRTEK IRIS AI COMPOSITE INSPECTION
multi-component injection molding process
release agents, purging compounds,process aids
supplier of essential composite materials
release agents, purging compounds, process aids

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Aerospace

Modular approach to material card development of composites

Forward Engineering GmbH walks through a modular testing and simulation approach for automotive/aviation composites enabling more accurate material selection earlier in the design phase.

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Aerospace

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

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Work In Progress

ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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advanced materials development
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