Composites Molds/Tools

Composite parts are typically formed in molds, also known as tools (see CompositesWorld’s introduction to fabrication methods for a primer on manufacturing methods). Tools can be made from virtually any material. For parts that will be produced in low quantities and can be cured at ambient or low temperature, or for prototype parts, where tight control of dimensional accuracy isn’t of prime importance, materials such as fiberglass, high-density foams, machinable epoxy boards or even clay or wood/plaster molds often are suitable.

One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls
Compression Molding

One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls

Hill Helicopters engineered composite main rotor blades using a novel single-cure manufacturing process for stiffness and mass distribution optimization.

READ MORE
Airtech
Zund cutting solutions

Latest Molds/Tools Articles

VIEW ALL
Glass Fibers

Fibreglass Victoria hits milestone in automotive mold project

SNAPSHOT: Australian custom molder unveils successful fiberglass composite mold sections for a Mercedes-Benz 300SL Gullwing replica, emphasizing its precision and quality in composite builds. 

Read More
Defense

Touchstone Advanced Composites acquires Sawyer Composite

Combined composite tooling and parts manufacturing expertise enhances comprehensive delivery to aerospace, defense customers.

Read More
Aerospace

Additive Engineering Solutions acquires Momentous Mold, boosting precision tooling

Two-month acquisition of Momentous Mold & Machine brings 2,000 years of expertise, advanced CNC machining and ITAR-certified solutions to tackle complex aerospace, defense challenges from prototype to production.

Read More
Molds/Tools

Xenia, Bercella enable Fly Mi UAV drone composite wing development

Carbon fiber-reinforced filaments and LSAM tooling design achieve the wing molds for the student association’s fully automatic O.L.I.V.I.A drone project.

Read More
Carbon Fibers

Uavos, Mira Composites perform test flight of ApusNeo HAPS aircraft

The highly composite 18-meter-wingspan platform successfully obtained imagery from 3,000-12,000-meter altitudes, supporting its progress toward use in high-altitude missions.

Read More
Pultrusion

Guill expands expertise to pultrusion dies for industries using FRP

The Guill Extrusion Division enters the pultrusion market with a line of custom-engineered pultrusion tooling solutions.

Read More
CAMX 2026
Airtech
composite cutting machines and systems
CONTRAX
Airtech 3D printing Solutions

Latest Molds/Tools News And Updates

BMI

Kaneka, Janicki reveal study results for TP2230 BMI tooling prepreg

Lowering cure temperatures without compromising durability, Kaneka Aerospace BMI prepreg TP2230 offers aerospace manufacturers a pathway to reduce tooling costs and lead times while maintaining high-temperature capability.

Read More
Glass Fibers

Acquisition joins MPM Group and Lamplas GFRP, composite molding expertise

MPM Group’s strategic alignment of the two businesses will build enhanced capability, technical expertise and broader market reach in the U.K.

Read More
Wind/Energy

DFS Composites acquires Mexico wind blade tooling facility, expands North American operations

With a new 300,000-square-foot site in Ciudad Juárez, DFS Composites boosts its global footprint and ability to supply composite tooling for wind energy across the Americas.

Read More
Automation

Plyable secures Automated Molding feature patent

First EU and U.K. patent builds in a new level of protection for customers using the company’s AI-powered mold design software.

Read More
Molds/Tools

Techmer PM HiFill GF-PET material system bridges low, high-temp tooling gap

GF-PET compound delivers dimensional accuracy, thermal stability and accessible shape compensation data for high-performance 3D printed tooling applications.

Read More

Scalable automation technologies drive composites efficiency, consistency

CAMX 2025: Learn how Magnum Venus Products’ equipment portfolio is evolving, with a focus on MVP Motion line, INV3, IPD, Nitrotherm spray and Flex Molding technologies.

Read More
ACR 4 Hot Bonder
Composites One - distributor
AFP, Slitting, Filament Winding, Automation
ACMA's Thermoplastic Composites Conference
Visit Exel Composites at JEC World 2026

Featured Posts

Automotive

Plastic injection to composite overmolding: Evolving mold design for lightweight manufacturing

Hybrid molding is increasing for faster, high-volume production of more integrated parts, but success requires process knowledge which includes new mold developments as processes converge.      

Read More
Thermoplastics

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

Read More
Molds/Tools

Laser cleaning in composites manufacturing

Laser cleaning technologies for cleaning production molds for composites offer alternatives to harsher, less-friendly methods with features like automation and higher power cleaning.

Read More
JEC

VIDEO: Enhancing composite tooling with additive manufacturing

At JEC World 2025, CW editor-in-chief Scott Francis explored the latest advancements in composite tooling with Massivit and Sika.

Watch
Application

Modular, curved racing track design enabled by composites and adaptive molds

X-Track worked with bespline to develop an easy-to-install, reusable, customizable composite sandwich panel alternative to dirt BMX and motorcross tracks.

Read More
Molds/Tools

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

Read More
CompositesWorld Top Shops
JEC World 2026
Thermwood LSAM Elevate Precision Beyond Scale
Visit Exel Composites at JEC World 2026
CompositesWorld Top Shops