Composites Molds/Tools

Composite parts are typically formed in molds, also known as tools (see CompositesWorld’s introduction to fabrication methods for a primer on manufacturing methods). Tools can be made from virtually any material. For parts that will be produced in low quantities and can be cured at ambient or low temperature, or for prototype parts, where tight control of dimensional accuracy isn’t of prime importance, materials such as fiberglass, high-density foams, machinable epoxy boards or even clay or wood/plaster molds often are suitable.

Plastic injection to composite overmolding: Evolving mold design for lightweight manufacturing
Ketones

Plastic injection to composite overmolding: Evolving mold design for lightweight manufacturing

Hybrid molding is increasing for faster, high-volume production of more integrated parts, but success requires process knowledge which includes new mold developments as processes converge.      

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Airtech
Encapsulated Sample Rheometer (ESR)

Latest Molds/Tools Articles

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Molds/Tools

Uavos, Mira Composites perform test flight of ApusNeo HAPS aircraft

The highly composite 18-meter-wingspan platform successfully obtained imagery from 3,000-12,000-meter altitudes, supporting its progress toward use in high-altitude missions.

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Molds/Tools

Guill expands expertise to pultrusion dies for industries using FRP

The Guill Extrusion Division enters the pultrusion market with a line of custom-engineered pultrusion tooling solutions.

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BMI

Kaneka, Janicki reveal study results for TP2230 BMI tooling prepreg

Lowering cure temperatures without compromising durability, Kaneka Aerospace BMI prepreg TP2230 offers aerospace manufacturers a pathway to reduce tooling costs and lead times while maintaining high-temperature capability.

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Molds/Tools

Acquisition joins MPM Group and Lamplas GFRP, composite molding expertise

MPM Group’s strategic alignment of the two businesses will build enhanced capability, technical expertise and broader market reach in the U.K.

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Molds/Tools

DFS Composites acquires Mexico wind blade tooling facility, expands North American operations

With a new 300,000-square-foot site in Ciudad Juárez, DFS Composites boosts its global footprint and ability to supply composite tooling for wind energy across the Americas.

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Plyable secures Automated Molding feature patent

First EU and U.K. patent builds in a new level of protection for customers using the company’s AI-powered mold design software.

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Knowledge Centers

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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PTXPO 26
NewStar Adhseives - The Glue Pros
Airtech
Composites One - distributor
Airtech 3D printing Solutions

Latest Molds/Tools News And Updates

Molds/Tools

Techmer PM HiFill GF-PET material system bridges low, high-temp tooling gap

GF-PET compound delivers dimensional accuracy, thermal stability and accessible shape compensation data for high-performance 3D printed tooling applications.

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CAMX

Scalable automation technologies drive composites efficiency, consistency

CAMX 2025: Learn how Magnum Venus Products’ equipment portfolio is evolving, with a focus on MVP Motion line, INV3, IPD, Nitrotherm spray and Flex Molding technologies.

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ATL/AFP

DLR study considers cast PA6 molds for in situ AFP composites

3D printed thermoplastic mold was analyzed as alternative to expensive, time-consuming metallic molds and for suitability in aerospace-grade composite structure fabrication.

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Molds/Tools

Prepreg innovations commit to cost, energy consumption reduction

CAMX 2025: PRF Materials is highlighting Reepreg, its novel Q.tool recycled innovation and will be providing updates on its Product Development and Innovation Centre.

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CAMX

Layup molds, vacuum fixtures address aerospace tooling trends

CAMX 2025: Technical Tooling is integrating advanced materials, digital process compatibilities and automation into its low-CTE Ravin layup molds and Vacu-Grip fixture offerings to meet evolving needs.

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Molds/Tools

Mokon becomes U.S. distributor for orcinus temperature, flow manifolds

Mokon will manufacture the enesty GmbH brand’s orca and smartshark touch-free temperature and flow manifold devices, for use with select water systems, at its facility in Buffalo, New York.

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PTXPO 26

Featured Posts

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Laser cleaning in composites manufacturing

Laser cleaning technologies for cleaning production molds for composites offer alternatives to harsher, less-friendly methods with features like automation and higher power cleaning.

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JEC

VIDEO: Enhancing composite tooling with additive manufacturing

At JEC World 2025, CW editor-in-chief Scott Francis explored the latest advancements in composite tooling with Massivit and Sika.

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Application

Modular, curved racing track design enabled by composites and adaptive molds

X-Track worked with bespline to develop an easy-to-install, reusable, customizable composite sandwich panel alternative to dirt BMX and motorcross tracks.

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Sustainability

Bladder-assisted compression molding derivative produces complex, autoclave-quality automotive parts

HP Composites’ AirPower technology enables high-rate CFRP roof production with 50% energy savings for the Maserati MC20.

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RTM

Corebon induction heating

This sidebar to CW’s August 2024 feature article reviews this technology for more efficient composites manufacturing and why it aligns with Koridion active core molding.

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Composites One - distributor