Composites Molds/Tools

Composite parts are typically formed in molds, also known as tools (see CompositesWorld’s introduction to fabrication methods for a primer on manufacturing methods). Tools can be made from virtually any material. For parts that will be produced in low quantities and can be cured at ambient or low temperature, or for prototype parts, where tight control of dimensional accuracy isn’t of prime importance, materials such as fiberglass, high-density foams, machinable epoxy boards or even clay or wood/plaster molds often are suitable.

Automating Layer Preparation in Composite Tooling Workflows
Construction

Automating Layer Preparation in Composite Tooling Workflows

Rule-based add-in for CAM workflow automates sliced layer preparation for CNC-machined molds, cutting 10 seconds per layer to 10 seconds per mold for scalable, high-volume custom tooling production.

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Advanced polymeric composites

Latest Molds/Tools Articles

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Automotive

Precision Tooling Expertise Supports Truck, Aerospace Composite Parts Development

CAMX 2026: Lanulfi Moulds builds RIM, thermoforming, rotational molding and compression molding tooling for demanding truck and aerospace components, in addition to providing an integrated approach to tooling projects.

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Aerospace

Massivit Opens Europe-Based Service Center to Support RapidWings International Expansion

Barcelona-based facility serves to support the RapidWings on-demand 3D printed tooling platform for aerospace and defense composites manufacturers. 

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Molds/Tools

Dash-CAE Launches Dastrude 100 and 165 for LFAM Composite Tooling

SNAPSHOT: U.K. engineering firm has developed two certified, purpose-built materials optimized for the demanding thermal cycling of composite tools and more rapid carbon fiber monocoque production.

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Molds/Tools

Curve Works Receives Bureau Veritas Approval for 3D Composite Kits Made Via Reconfigurable Mold

SNAPSHOT: Adaptable mold pioneer in composite parts production for marine, architecture and other markets receives Approval in Principle from classification society for primary load-bearing maritime and shipbuilding construction.

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CAMX

CNC-Cut Foam Core Kits Reduce Resin Use, Improve Mold Fit

CAMX 2026: Diab's Advanced Kits use proprietary CNC cutting and custom software to match local mold curvature and cut resin consumption.

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Aerospace

Touchstone Advanced Composites Tooling, Fabrication Supports Northrop YFQ-48A Talon Blue Wingman

Cfoam carbon foam made for composite tooling design will enable rapid and adaptable engineering processes for the collaborative combat aircraft’s eventual full-scale production.

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CAMX 2026
multi-component injection molding process
DJ Engineering on Thermwood LSAM
CONTRAX
Airtech 3D printing Solutions

Latest Molds/Tools News And Updates

CAMX

High-Precision RTM Expertise Enables Large-Format Composite Roof Production

CAMX 2026: Kinflare Composites demonstrates its RTM capabilities through a large-format truck roof project, engineering custom tooling and fixtures to meet tight dimensional tolerances.

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Glass Fibers

Large-format 3D printed tooling targets composite layup, forming and assembly

CAMX 2026: Additive Engineering Solutions highlights a 32-foot CNC mill fixture among LFAM tooling examples produced from carbon- and glass fiber-reinforced polymers and machined to ±0.010-inch profile tolerances.

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Carbon Fibers

ORNL 3D printing method with composites enables origami-inspired structures without a mold

The patent-pending hybrid method eliminates mold storage challenges, enables rapid deployment and facilitates production of flat-to-foldable structures integrating fiber reinforcement with 90% reduced cost.

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Glass Fibers

Xenia Materials thermoplastic composites portfolio enable large-format tooling production

A range of reinforced pellet compounds for large-scale additive manufacturing provide thermal stability and dimensional accuracy for high-performance tooling.

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PEEK

Century Tool adds thermoplastic composites trial capabilities on-site

Infrared oven investment enables comprehensive glass mat thermoplastic (GMT) and other composite processing trials for industries like automotive and aerospace.

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Molds/Tools

CEAD, AIC International drive LFAM efforts to North America, Latin America composites

SNAPSHOT: The collaboration supports the move from traditional 3D tooling limitations to integrated, high-efficiency processes.

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advanced materials development
release agents, purging compounds,process aids
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Molds/Tools

Kaneka BMI material attains >25% lead time, >20% tool cost reductions in Janicki evaluations

Process evaluations find that novel BMI polymer chemistry addresses longstanding manufacturing challenges of BMI tooling prepregs while maintaining high temperature performance and durability.

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Molds/Tools

One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls

Hill Helicopters engineered composite main rotor blades using a novel single-cure manufacturing process for stiffness and mass distribution optimization.

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Troubleshooter

Plastic injection to composite overmolding: Evolving mold design for lightweight manufacturing

Hybrid molding is increasing for faster, high-volume production of more integrated parts, but success requires process knowledge which includes new mold developments as processes converge.      

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Troubleshooter

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Laser cleaning in composites manufacturing

Laser cleaning technologies for cleaning production molds for composites offer alternatives to harsher, less-friendly methods with features like automation and higher power cleaning.

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JEC

VIDEO: Enhancing composite tooling with additive manufacturing

At JEC World 2025, CW editor-in-chief Scott Francis explored the latest advancements in composite tooling with Massivit and Sika.

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Airtech
release agents, purging compounds, process aids