Composites Use in Military & Defense

One of the main drivers of composites use in defense-related structures – such as components for fighter jets and other aircraft, weapons systems, and to some extent land- and water-based vehicles – is the high temperatures and harsh conditions in which these applications are used. Composite materials also offer high impact resistance, light weight and corrosion resistance needed for work in the field.

GA-EMS industrializing SiC/SiC and other CMC via MAITrX facility
Trends

GA-EMS industrializing SiC/SiC and other CMC via MAITrX facility

Developing materials used across General Atomics, this lab is onshoring nuclear-grade SiC fiber, innovating SiC foam and promoting collaboration to accelerate CMC production and commercialization.

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Composite and Metallic tooling, parts, assemblies
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Adhesives

Syensqo Composite Materials to Power MV-75 Cheyenne

Composites, adhesive and specialty polymers will contribute to the U.S. Army’s vertical lift aircraft, enhancing speed, range and survivability.

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Defense

Kratos Expands Oklahoma City Facility to Boost Jet Drone Output

Kratos is adding more than 100,000 square feet to accelerate production of the composites-intensive Valkyrie, Firejet and Mighty Hornet IV drones amid surging demand from the U.S. DOD and allied partners.

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Defense

GCAP Trinational Fighter Jet Program Takes Off With £4.6B Contract

U.K., Italy and Japan stealth aircraft program under the Edgewing joint venture are driving the next phase of key design and engineering activities for GCAP, featuring one of the largest composite parts ever built for a British military aircraft.

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Defense

Navy 3D Prints F/A-18 Composite Repairs to Cut Downtime by 50%

A joint Navy development program is using additive manufacturing to put composite repair capability directly in the hands of fleet sailors, with flight testing planned for summer 2026.

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Aerospace

Schaeffler, Delair to Scale European Drone and UAS Production

Industrial partnership will ramp up Delair drone and interceptor production in France with a line that can deliver ~100 units/day by November 2026.

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Aerospace

Touchstone Advanced Composites Tooling, Fabrication Supports Northrop YFQ-48A Talon Blue Wingman

Cfoam carbon foam made for composite tooling design will enable rapid and adaptable engineering processes for the collaborative combat aircraft’s eventual full-scale production.

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Defense

JetZero Advances Composite BWB Demonstrator Build, Reaches FAA Certification Milestone

Fuselage assembly has begun at Scaled Composites' Mojave facility, where low-temperature cure composites and co-cured wing skins are taking shape for the Jet1 blended wing body demonstrator.

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Carbon Fibers

MARTAC Forms Co-Production Partnership With Composites Fabricator Mystic Powerboats for USVs

Autonomous maritime expertise and advanced composites manufacturing are being combined to accelerate MARTAC’s capacity and delivery timelines for U.S. and allied customers.

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Aerospace

Toray Launches Fast-Cure Prepreg Targeting High-Rate Aerospace, Defense 

The 3960-FC fast-cure prepreg cuts cure time by 45% and is broadly compatible with automated composites processes with equivalent properties to Toray’s proven 3960 system.

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Aerospace

NP Aerospace to Acquire Iten Defense for Expansion Into U.S. Defense Market

The merge will strengthen each company’s portfolio of survivability and protection technologies, which use UHMWPE, ceramics and advanced composites, across global markets.

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Thermoplastics

Greene Tweed Cuts Lead Time 50% With Thermoplastic Composite Rapid Prototyping

New process balances features to reduce tooling complexity, compresses timelines via concurrent part and tooling design, completes mold fit-ups in 1-2 days and optimizes via faster, lower-cost evaluations.

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Defense

Continuous Composites Wins Contract to Advance Missile Manufacturing

CCI aims to advance its CF3D technology to next-generation precision strike missile components, targeting faster, more affordable and scalable production for U.S. defense programs.

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Editorial

Reflections from JEC World 2026: The altruistic potential of composites

Amid rising defense demands for composites due to global conflicts, we are reminded of the importance of sustainable applications in renewable energy and resilient infrastructure.

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Aerospace

Carbon fiber redundancy and readiness for defense

Insights into multisite material redundancy and high-rate production for growing military demand through events like Toray’s Industry Tech Days in Alabama.

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Aerospace

From industrial filament winding to OOA defense and aerospace composites

Evolving from its origins in filament-wound oil and gas parts manufacturing, Nammo Composite Solutions’ operations today focus on process optimization, training to meet defense and aerospace ramp-ups.

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Aerospace

National Composites Week 2025: Aviation and AAM

Commemorating the theme “Performance With Purpose,” CW has gathered key stories over the last year that exemplify how composites have progressed aviation, AAM and defense.

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RTM

Ceramic matrix composites: Faster, cheaper, higher temperature

New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.

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Aerospace

Converting carbon fiber for UHTCMC to 3500°C

Advanced Ceramic Fibers LLC demonstrates ultra-high temperature ceramic matrix composites using SiC and other metallic carbides for applications in aerospace, defense, energy and more.

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FAQ: Defense

How are composites used in the defense market?

Composites can be used to lightweight defense aircraft and other vehicles, increasing range or allowing higher payloads.

Ultra-high temperature (UHT) composite materials can also be tailored to withstand harsh environments and high temperatures, or to be antiballistic. Research and production of ultra-high temperature (UHT) ceramic matrix composites (CMC), with melting points of 2,500°C (4,532°F) or higher, has ebbed and flowed over the years, following rising and falling demand for applications like hypersonic defense systems and space launch vehicles.

Source: Lockheed Martin expands development, production of ultra-high temp CMCs with facility expansion

Can composite materials be antiballistic?

New materials cntinue to be developed for use as bullet-proof armor for vehicles, infrastructure and equipment.

Historically, antiballistic material designers have preferred tough but expensive aramids, high-density polyethylenes and the like, passing over conventional E-glass as too brittle to have ballistic stopping power.

Proprietary additives and resin systems have enabled the development of bullet-proof fiberglass materials. 3D weaving of carbon fiber, fiberglass or other composite materials can also help to develop high-strength preforms for use as armor materials or molded panels.

Source: Antiballistics: Better defense, less expense

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