Composites 4.0

Plant tour: Hexagon Purus, Kassel, Germany

Fully automated, Industry 4.0 line for hydrogen pressure vessels advances efficiency and versatility in small footprint for next-gen, sustainable composites production.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Acceligence, Cetma DiMAT pilot project proves UAV concept development for SMEs

Digital twin technologies, high-fidelity simulation development and use of more sustainable materials de-risk and enable design to validation of UAV composite structures more rapidly, lowering entry barriers.

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Uniphy raises £3 million for smart surface technology

Already trialed by companies like Hyundai, these touch-interactive surfaces offer safer options for dashboard controls in cars, appliances and more, even when used on composite surfaces.

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Modular, hybrid machining centers with intelligence for complex composites

Machine Tool Camp’s purpose-built systems combine CNC machine centers and robots with specialized machining tools, clamping and configuration, automating steps before and after, including data integration, to empower manufacturers for the future.

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Post Cure: TFP supports high-performing UAV wing preform development

The AMRC’s UAV concept is a complex design and manufacturing challenge that provides a shareable testbed, demonstrating the institute’s ability to develop and refine its expertise through a digital thread.

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Siemens, Ducati extend partnership to advance innovation

Siemens Xcelerator Platform helps extend racing innovation to production bikes, reduces time for complex composite parts and enables remote design/3D printing at track, digital twin and faster development.

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Altair 2025 Enlighten Award winners, runner-ups push automotive boundaries

Hemp nylon-reinforced PA6 automotive exteriors, TPC acoustic elements, glass fiber stator cooling design and other innovations are recognized for their sustainability focus, holistic capabilities and lightweight designs.

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Composites One - distributor
NewStar Adhseives - The Glue Pros
Encapsulated Sample Rheometer (ESR)
Airtech 3D printing Solutions

Modular, robotic cells enable high-rate RTM using any material format

Airborne’s automated ply placement systems at Airbus, GKN Aerospace and Teijin Automotive Technologies aim to maximize flexibility and intelligent automation.

Stewart Mitchell
Contributing Writer

Altair, NIAR sign MOU to build aerospace innovation space

Collaboration will expand digital twin adoption, empower aerospace startups and speed up product development and certification processes.

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Stack3D invests in, integrates CEAD Hybrid Flexbot

Stack3D pairs the LFAM FlexBot with its own R&D and materials processing capabilities to offer rapid, end-to-end production from prototyping to low-volume manufacturing.

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Otto Aerospace develops AI model for Phantom 3500 business jet aerodynamics

Tailored AI model will enable detailed aerodynamic analysis of current and future Otto aircraft configurations, streamlining design speed, precision and informing the aircraft program’s composite structures.

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Holy Technologies selects Plataine to scale up smart composites production

Plataine’s AI agents for scheduling and traceability will enable Holy Technologies to optimize serial production plans, reduce manual effort and build a scalable foundation for future growth.

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Xitadel XIPA imparts more intelligent CAE simulation workflows

Automated preprocessing, FE model building and postprocessing are powered through machine learning and Gen AI tools, supporting enhanced speed, accuracy and efficiency.

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Daher ODDICEA 2 project gains support to boost decarbonization of TPC production activities

Renewed financial support from France’s Pays de la Loire region will build on technological Industry 4.0 advances made in the project’s first phase for Daher’s Nantes facility, which has already delivered tangible results.

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Airtech
NewStar Adhseives - The Glue Pros
Airtech
Composites One - distributor

Thermoplastic composites welding: Process control, certification, crack arresters and surface prep

More widespread use of welded composite structures within a decade? Yes, but further developments are needed.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

UniSQ, iLAuNCH Trailblazer program drive digital twin innovation for composite repairs

Working with Boeing Australia, Memko and Dassault Systèmes, the University of Southern Queensland (UniSQ) has developed a digital twin via the 3DEXPERIENCE platform, digitizing processes that could lead toward more efficient and effective maintenance, repair and operations of future fleets.

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Horizon Europe projects present webinar for advancing aviation digitalization, composite technologies

Free webinar on Sept. 24, 2025, brings together members from DEMOQUAS, GENEX and TOSCA to delve into how these projects are contributing to safer, more efficient and environmentally responsible aviation technologies.

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Smart composites equipment advances aerocomposites innovation

CAMX 2025: From fiber to flight, Broetje-Automation innovates composites manufacturing with integrated AFP, drilling and sealing technologies.

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Ansys launches 2025 R2 with enhanced simulation, accessibility and AI

Ansys 2025 R2 amplifies human ingenuity with AI-driven tools and features that simplify simulation adoption, encourage collaboration and boost productivity across teams.

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Seoul National University VABS to design UAM, rotorcraft blades

University conducts research to establish conceptual and detailed design methodologies applicable to composite UAM systems and to develop digital twin technologies that can be used in aerospace.

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ORGANIC project to 3D print bio-inspired structures with bio-based materials

EU-funded Horizon Europe project tackles lower production cost, enhanced sustainability and first-time-right parts fabrication through the fusion of biology, additive manufacturing and AI.

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Encapsulated Sample Rheometer (ESR)
PTXPO 26
Composites One - distributor
Airtech 3D printing Solutions

Digitizing tools for composites production

Alpex Technologies focuses on industrialization, process and part intelligence and biocomposites in its next generation of tooling systems.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Layup molds, vacuum fixtures address aerospace tooling trends

CAMX 2025: Technical Tooling is integrating advanced materials, digital process compatibilities and automation into its low-CTE Ravin layup molds and Vacu-Grip fixture offerings to meet evolving needs.

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Contactless sensors enable smart composites production

CAMX 2025: Attendees can experience both of sensXPERT’s FlexCure and Insight sensor products, both achieving reduced waste, shorter cycle times and more actionable insights into resin curing.

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Vericut CNC simulation software enhances machining precision with AI

Vericut (CGTech) introduces Vericut 9.6, featuring AI-driven tools and productivity enhancements for streamlined workflows and improved shop floor collaboration.

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Altair, DAC join efforts to increase digital maturity of aerospace suppliers

Enhanced access to digital tools will support SMEs and startups at all levels, fostering innovation and resiliency and reducing supply chain fragmentation across Italy and Europe.

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The Wallonia Composites Learning Network launches in Belgium

First session on Industry 4.0 was attended by 22 people representing 16 companies, future sessions planned on sensors, circularity and recycling of composites waste.

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NCC backs U.K. Industrial Strategy for industry innovation scale-up

The U.K. government’s recently published economic approach aims to remove barriers and set a clear path toward growth opportunities in advanced manufacturing, aerospace, clean energy, defense and AI.

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PTXPO 26