Design & Tooling for Composites

Improving hail impact resistance of discontinuous thermoplastic composite parts
Materials Testing

Improving hail impact resistance of discontinuous thermoplastic composite parts

Greene Tweed examines failure behavior, identifying key factors for improvement and demonstrating sufficient design for complex-shaped aeroengine components.

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Plasmatreat’s Elgin, Illinois lab fully operational, open for collaborative projects

The company extends its atmospheric plasma technology to the Midwest and offers advanced surface modification and testing capabilities.

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Development of fracture mechanics test methods for sandwich composites: An update

An update on the CMH-17 Sandwich Disbond Working Group’s sandwich SCB test and two additional sandwich composite fracture mechanics test methods under development.

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BMI

Kaneka, Janicki reveal study results for TP2230 BMI tooling prepreg

Lowering cure temperatures without compromising durability, Kaneka Aerospace BMI prepreg TP2230 offers aerospace manufacturers a pathway to reduce tooling costs and lead times while maintaining high-temperature capability.

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CMH-17 updates composites data, will publish new Volume 7 on additive manufacturing

The Composite Materials Handbook-17 is publishing new data and industry best practices, helping to fill the aerospace industry’s growing knowledge transfer gap and support advanced materials and structures.

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Purdue, AnalySwift launch CompositesAI platform to democratize air mobility structure design

CompositesAI integrates with AnalySwift’s VABS and SwiftComp software to streamline the design, simulation and performance evaluation of composite structures — especially rotor blades, shells and panels.

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Composites 4.0

Siemens, Ducati extend partnership to advance innovation

Siemens Xcelerator Platform helps extend racing innovation to production bikes, reduces time for complex composite parts and enables remote design/3D printing at track, digital twin and faster development.

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Knowledge Centers

Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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Latest Design & Tooling News And Updates

Automation

Siemens adds AI to Simcenter Testlab, reinventing modal testing and analysis

Simcenter Testlab, already used with composites, now uses intelligent test automation and AI assistance to execute physical testing workflows faster, smarter and earlier in structural design programs.

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Addcomposites releases free professional composites design software suite

Browser-based tools eliminate $320,000 annual licensing barriers, making advanced composite engineering accessible to 50,000-plus engineers and educational institutions worldwide.

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Glass Fibers

Acquisition joins MPM Group and Lamplas GFRP, composite molding expertise

MPM Group’s strategic alignment of the two businesses will build enhanced capability, technical expertise and broader market reach in the U.K.

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Instron introduces table model version of 100 kN testing system

Engineering advancement eliminates space and power constraints, common obstacles in the lab, while handling low- and high-force application testing for high-strength metals, alloys and composites.

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Composites 4.0

Otto Aerospace develops AI model for Phantom 3500 business jet aerodynamics

Tailored AI model will enable detailed aerodynamic analysis of current and future Otto aircraft configurations, streamlining design speed, precision and informing the aircraft program’s composite structures.

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Wind/Energy

DFS Composites acquires Mexico wind blade tooling facility, expands North American operations

With a new 300,000-square-foot site in Ciudad Juárez, DFS Composites boosts its global footprint and ability to supply composite tooling for wind energy across the Americas.

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Featured Posts

Putting next-generation composite materials, processes to the test

Research at Faserinstitut Bremen’s ECOMAT site, alongside industry partners, aims to enable sustainable, aerospace-focused composites — including thermoplastic welding and cryogenic material testing.

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Modular approach to material card development of composites

Forward Engineering GmbH walks through a modular testing and simulation approach for automotive/aviation composites enabling more accurate material selection earlier in the design phase.

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RTM

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

MORPHO project demonstrates blade with 20% faster RTM cure cycle, uses AI-based monitoring for improved maintenance/life cycle management and proves laser shock disassembly for recycling.

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Troubleshooter

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Cutting 100 pounds, certification time for the X-59 nose cone

Swift Engineering used HyperX software to remove 100 pounds from 38-foot graphite/epoxy cored nose cone for X-59 supersonic aircraft.

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Mechanical testing of ceramic matrix composites

Today’s CMC materials, robust and resistant to high temperatures, provide their own set of challenges when determining their performance through mechanical testing.

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