Focus on Design
Integrating antennas into composite aerostructures
ACASIAS project integrates Ku-band array antenna in novel AFP orthogrid with drastically reduced tooling for more fuel-efficient, multifunctional CFRP aircraft fuselage panel.
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Rocket engine thrust frame proves a strong candidate for composites conversion
The engine thrust frame of a space launch vehicle, located at the bottom of a rocket stage, joining fuel tanks to engines, must deliver strength and stiffness across a range of temperatures — cost-effectively.
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Optimizing a wind turbine nacelle cover to meet LCOE demand
Suzlon Group redesigned a composite nacelle cover with in-situ molded stiffeners to reduce manufacturing and material costs while maximizing part performance.
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Design innovations improve efficiency of composite medical table
WIT-Composites' efforts to design a more effective all-composite surgical table led to development of complex components and an elastic carbon fiber material.
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Composites protect subsea cables for offshore wind power
Balmoral uses FRP to improve installation, performance and service life while reducing cable failures in rough seas.
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Hydroelectric turbine blade design propelled by composites
Glass fiber composites power the development of a modular, spiral-shaped hydroelectric micro turbine blade for low-cost, high-efficiency renewable energy generation.
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Liftgate design puts modified filament winding to the test
Heavily modified winding process produces light, structural support frame for performance-critical liftgate.
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Thermoplastic composite structure replaces metals on safety-critical brake pedals
First all-composite brake pedals developed by Boge Rubber & Plastics Group are lighter, stiffer, stronger and offer improved driving haptics.
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The Alpha launch vehicle: Designing performance in, cost out
Firefly Aerospace’s Alpha 2.0 launch vehicle, designed to deliver satellites into low Earth orbit, gets a composites makeover in pursuit of larger payload capacity and more cost-effective performance.
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EV battery enclosure inspires material, process innovations
High unit volume and low weight requirements for electric bus battery enclosures fueled development of TRB Lightweight Structures’ specialized epoxy system and automated composites production line.
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