Focus on Design

Wind/Energy

Industrial-scale wave energy system enabled by mobile filament winding

Sweden-based CorPower Ocean designed its 9-meter-long, filament-wound GFRP buoy prototype for high-efficiency, durable wave energy generation and fast, on-site manufacture.

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Aerospace

Integrating antennas into composite aerostructures

ACASIAS project integrates Ku-band array antenna in novel AFP orthogrid with drastically reduced tooling for more fuel-efficient, multifunctional CFRP aircraft fuselage panel.

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Focus on Design

Rocket engine thrust frame proves a strong candidate for composites conversion

The engine thrust frame of a space launch vehicle, located at the bottom of a rocket stage, joining fuel tanks to engines, must deliver strength and stiffness across a range of temperatures — cost-effectively.

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Infusion

Optimizing a wind turbine nacelle cover to meet LCOE demand

Suzlon Group redesigned a composite nacelle cover with in-situ molded stiffeners to reduce manufacturing and material costs while maximizing part performance.

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Autoclave

Design innovations improve efficiency of composite medical table

WIT-Composites' efforts to design a more effective all-composite surgical table led to development of complex components and an elastic carbon fiber material.

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Pressure Vessels

Composites protect subsea cables for offshore wind power

Balmoral uses FRP to improve installation, performance and service life while reducing cable failures in rough seas.

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Glass Fibers

Hydroelectric turbine blade design propelled by composites

Glass fiber composites power the development of a modular, spiral-shaped hydroelectric micro turbine blade for low-cost, high-efficiency renewable energy generation.

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Focus on Design

Liftgate design puts modified filament winding to the test

Heavily modified winding process produces light, structural support frame for performance-critical liftgate.

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Thermoplastic composite structure replaces metals on safety-critical brake pedals

First all-composite brake pedals developed by Boge Rubber & Plastics Group are lighter, stiffer, stronger and offer improved driving haptics.

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Aerospace

The Alpha launch vehicle: Designing performance in, cost out

Firefly Aerospace’s Alpha 2.0 launch vehicle, designed to deliver satellites into low Earth orbit, gets a composites makeover in pursuit of larger payload capacity and more cost-effective performance.

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SikaBlock® M974
Kennametal Composite Material Tooling Solutions
industrial CNC routers
Advanced Nonwovens for Aerocomposites - TFP
Thermwood Corp.
re-engineered the ORPC foil and strut
HEATCON Composite Systems
Coatings for Carbon Fiber from Keyland Polymer
re-engineered the ORPC foil and strut