Focus on Design
CFRP boosts power, drops weight for next-gen fire truck pumps
Carbon fiber enables KASE Pumping Systems to eliminate corrosion and increase durability, including a high-capacity 6,500-gpm, ultra-compact 200-pound pump that aids emergency services.
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Optimizing a CFRP landing leg demonstrator
MT Aerospace achieves design for manufacturing, integrating multiple elements into one-piece structure using AFP and 3D printed tooling to meet time and budget constraints.
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Thermoplastic composite pipes provide 59% reduction in H2 distribution CO2 emissions
Hive Composites’ multilayer thermoplastic composite pipe (TPC) design meets hydrogen permeation requirements while ensuring substantial CO2 reductions compared to conventional steel pipe systems.
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Composite bipolar plates provide 81% improvement to hydrogen fuel cell power density
Ultra-thin CFRTP plates developed by Hycco achieve a 7.5 kilowatt/kilogram power density, high durability for fuel cells in long-flight drone and heavy-mobility applications.
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Pultruded CFRP chassis enables 36% payload increase for specialized commercial vehicles
CarbonTT’s quadraxial NCF composite chassis adds 185-kilogram capacity to Borco Höhns’ 3.5-ton Fiat Ducato market vehicle.
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Carbon fiber/flax landing gear achieves 54% weight reduction via tailored layup optimization
Fuko’s Biogear showcases how strategic composite material distribution and natural fiber damping properties can lightweight and enhance critical aerospace structure performance.
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Design for manufacturing, assembly and automation enables complex CFRP telescope supports
Airborne delivered two mirror support structures for the FYST and SOLAT telescopes, assembling 26,300 components while maintaining near-zero CTE, strict tolerances on 6.5 × 6.5 × 1.8-meter assemblies.
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All-recycled, needle-punched nonwoven CFRP slashes carbon footprint of Formula 2 seat
Dallara and Tenowo collaborate to produce a race-ready Formula 2 seat using recycled carbon fiber, reducing CO2 emissions by 97.5% compared to virgin materials.
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Carbon fiber, bionic design achieve peak performance in race-ready production vehicle
Porsche worked with Action Composites to design and manufacture an innovative carbon fiber safety cage option to lightweight one of its series race vehicles, built in a one-shot compression molding process.
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Aviation-specific battery system uses advanced composites to address electric, hybrid flight
BOLDair’s composite enclosure, compression structures and thermal runaway management enables high-performance electric energy storage.
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