Processes

Trends

Al Seer Marine, Abu Dhabi Maritime unveil world’s largest 3D-printed boat

Holding the new Guinness World Record at 11.98 meters, the 3D-printed composite water taxi used a CEAD Flexbot to print two hulls in less than 12 days.

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TGS to leverage CEAD Flexbot 3D printer for Czech Republic customers

The novel large-format Flexbot Research XL platform enables TGS to offer 3D printing services, making use of a versatile composite material range.

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Application

Multi-material, self-sensing, 3D-printed scoliosis braces

Startup Fited and Brightlands Materials Center have developed a lighter weight, thinner CFRP corrective brace, including pressure sensors made from continuous carbon fibers.

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Carbon Fibers

CRP USA 3D printing composites meet critical needs of bobsledding sport

Components critical to a bobsled’s functionality — push handles, hand grips and seats — were tailored from Windform materials, heightening both performance and safety for athletes’ racing in the 2026 Winter Olympics.

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Out of Autoclave

From the CW Archives: Airbus A400M cargo door

The inaugural CW From the Archives revisits Sara Black’s 2007 story on out-of-autoclave infusion used to fabricate the massive composite upper cargo door for the Airbus A400M military airlifter.

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Belotti retrofits Vega CNC center in BEAD hybrid machine for D-Composites

Combined LSAM and five-axis CNC milling capabilities will optimize D-Composites’ production services, flexibility and cut time and cost for composite tooling manufacture.

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ATL/AFP

Coriolis highlights C1.2 compact AFP system for multi-material applications

New developments regarding productivity, maintenance and ergonomics make this enhanced composite placement system well suited for the production of complex parts.

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Biomaterials

UMaine BioHome3D meets sustainability, strength and durability goals

Data collected from one year of outdoor testing reasserts the 3D-printed, bio-based structure’s viability to address housing challenges, sets the stage for future development.

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Mechnano, Bomar introduces E35B+ masterbatch with increased CNT concentration

Using Mechnano’s D’Func process, the new masterbatch of ogolimers enables 3D printing resin development with improved mechanical and nano-uniform electrical performance.

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Bonding/Welding

The potential for thermoplastic composite nacelles

Collins Aerospace draws on global team, decades of experience to demonstrate large, curved AFP and welded structures for the next generation of aircraft.

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Wabash
U.S. Polychemical Acrastrip
Toray Advanced Composites
Kent Pultrusion
ELFOAM rigid foam products
HEATCON Composite Systems
re-engineered the ORPC foil and strut
Advanced Nonwovens for Aerocomposites - TFP
CompositesWorld