Published 01/19/2024

DOE announces Wind Turbine Materials Recycling Prize winners

Twenty U.S. teams from 15 states were selected for Phase 1 of funded efforts to develop, mature and commercialize recycling technologies for FRPs and rare earth elements used in wind turbines.

Edited by: Grace Stubbins

Senior Managing Editor, CompositesWorld and Products Finishing

The U.S. Department of Energy (DOE, Washington, D.C., U.S.) has announced 20 winners of the first phase of the Wind Turbine Materials Recycling Prize. The $5.1 million, two-phase competition running from 2023-2024, funded by the Bipartisan Infrastructure Law, aims to develop a cost-effective and sustainable recycling industry for key wind turbine materials not currently recycled commercially: fiber-reinforced composites and rare earth elements.

Competition efforts, in addition to helping the environment by reducing the U.S.’ need to extract and process raw materials, will help:

Adopt commercially mature recycling technologies from other industries and create synergistic collaborations.
Develop recycling technologies and processes that have not yet been applied commercially in the U.S.
Enhance domestic energy security by reducing the nation's dependence on foreign materials.
Commercialize technologies that have the potential to create well-paying jobs and grow the domestic wind energy industry.
Attract new talent and expertise to the wind energy industry and engage entities that have not previously worked with DOE.
Expand DOE's ongoing efforts to advance wind turbine materials recycling.
Achieve a carbon-pollution-free power sector by 2035 and net-zero emissions by 2050.

About 85-90% of the mass of a wind turbine is made of materials that can already be commercially recycled. This prize aims to close the gap on the remaining 10-15% of unrecyclable material, which is primarily carbon fiber and fiberglass (found in wind turbine blades, nacelle covers and hub covers), and rare earth elements like neodymium and dysprosium (found in generators).

Twenty teams from 15 states were selected as winners of the Initiate! phase of the prize for their innovative ideas to enhance wind material recycling technologies and processes. Each of the winning teams received $75,000 and an invitation to move into the final phase of the competition, Accelerate!, where they will develop prototypes of their technologies. Up to six teams will be named winners and receive a cash prize of $500,000 and vouchers valued at $100,000 to work with DOE national laboratories.

“These winning teams presented innovative technology ideas that exemplify the creative, problem-solving skills we need to build a highly sustainable wind turbine recycling industry,” says Jeff Marootian, principal deputy assistant secretary for energy efficiency and renewable energy. “On top of that, these domestic recycling solutions enhance our energy security by reducing the nation’s dependence on foreign materials.”

The Phase One winning teams are:

A New Fiber Spinning for Composite Recycling (Athens, Georgia)
A Novel Method for Recycling Neodymium Magnet (Salt Lake City, Utah)
Blades for Large-Format Additive Manufacturing (Orono, Maine)
Chemolysis Recycling of All Turbine Blade Material (Albuquerque, New Mexico)
Circular Mechanical Recycling of Wind Turbines (Charleston, South Carolina)
Composite Fiber Recovery and Resin Recycling (Amherst, Maine)
Continuous Chemical Recycling at Ambient Pressure (Pullman, Washington)
Domestic Rare Earth Recovery From Wind Turbines Using ADR (Boone, Iowa)
Flash Composite Recycling: Turbine Blades to Silicon Carbide (Houston, Texas)
Hybrid Composites from Wood and Wind Turbine Blades (Denton, Texas)
Launching Circular Composite Infrastructure (Knoxville, Tennessee)
Mobile On-Site Wind Turbine Blade Shredder System (Huntington, West Virginia)
Mobile Wind Blade Recycling for Concrete (Grand Rapids, Michigan)
PulseWave Resonance Frequency Recycling Technology (Allen, Texas)
Rare Earth Element Production with Net-Zero Carbon Emission (West Lafayette, Indiana)
Recycling Wind Turbine Blades to Asphalt (Lubbock, Texas)
REEMAG Breakthrough Magnet Recycling (New York City, New York)
Resin-Bonded Coatings for Concrete (Houston, Texas)
Re-Wind USA (Atlanta, Georgia)
RUTE Suntracker Footing (Portland, Oregon)

Learn more about the winning teams and their projects.

The Wind Turbine Materials Recycling Prize is funded by DOE’s Wind Energy Technologies Office (WETO). It is part of DOE’s American Made Challenges program and is administered by the National Renewable Energy Laboratory (NREL)