Work In Progress
High-performance sustainability and cost-efficiency advance with HiPerDiF
In the latest chapter of the HiPerDiF (High Performance Discontinuous Fibre) story, commercial production is on the near horizon for high-performance composite materials that are both sustainable and formable, leading to simpler, more cost-efficient composites manufacturing.
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Multi-material steel/composite leaf spring targets lightweight, high-volume applications
Rassini International was challenged by Ford Motor Co. to take weight out of the F-150 pickup truck. Rassini responded with a multi-material steel/composite hybrid leaf spring system that can be manufactured at high volumes.
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Long-fiber liquid crystal polymers
High-performance, injection moldable grades to be offered with long glass, carbon fiber options.
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Can 3D printing debottleneck prototype tool production?
Preliminary IACMI/ORNL study evaluates viability of using polymer additive tooling to compression mold SMC.
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Pressurized steam-based composites recycling for full fiber reclamation
Longworth’s DEECOM process for composites recycling claims to produce intact fiber and resin reclamation with near-virgin properties.
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Envisioning high-volume, 100% composite wheels
Vision Wheel debuted its first carbon fiber composite wheel at CAMX 2021, claiming its low-cost, high-volume process can be scaled up for performance vehicles, UTVs and — ultimately — passenger EVs.
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Hybrid battery cover: CAE approach
A Q&A with Benedikt Fengler, co-founder and composites simulation specialist for Simutence provides a more in-depth take on moldfilling, warpage and assembly simulations performed in HRC Group’s SMC battery cover feasibility study.
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NASA Institute develops carbon nanotube-based composites for Mars spacecraft
The five-year project employs computational modeling techniques to build composite panels that are three times stiffer and stronger than current carbon fiber to enable manned missions to Mars.
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Modular draping system shows potential for wrinkle-free, automated dry fiber layup
Through research programs FlexProCFK and AutoBLADE, Leibniz University and partners are developing a robot-mounted layup system for complex CFRP parts.
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Modular cutting and stacking system advances flexible, fully automated operations
Integration of next-gen cutting and stacking systems into production lines brings new level of efficiency, quality control.
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