Work In Progress

Work In Progress

ASCEND program update: Designing next-gen, high-rate auto and aerospace composites

GKN Aerospace, McLaren Automotive and U.K.-based partners share goals and progress aiming at high-rate, Industry 4.0-enabled, sustainable materials and processes.

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Aerospace

Novel processes for hybrid thermoset-thermoplastic pultruded parts

CFRP pultrusion and pullwinding specialist Epsilon Composite combines thermoplastic overmolding with traditional thermoset processes, demonstrated through aircraft struts and industrial applications.

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Work In Progress

Inside Teijin’s thermoplastic tape expansion

Teijin is qualifying its second thermoplastic tape line in Heinsberg, Germany, that will significantly expand the company’s presence in this material segment.

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Work In Progress

New polymer expands composites options in demanding environments

Aromatic thermosetting copolyester offers unique properties, availability in multiple form factors.

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Carbon Fibers

One-piece, one-shot, 17-meter wing spar for high-rate aircraft manufacture

GKN Aerospace has spent the last five years developing materials strategies and resin transfer molding (RTM) for an aircraft trailing edge wing spar for the Airbus Wing of Tomorrow program.

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Automotive

Evolution of the one-piece, all-composite Funny Car body

Large, one-piece drag racing vehicle bodies require extreme lightweighting and precise layup skills. Specialist MTCcorp shares how its John Force Racing Funny Cars have evolved over the past 25 years.

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Work In Progress

Flexible, induction-based heating for thermoplastic composite part repair

Spinning off from a German Aerospace Center (DLR) research project, msquare GmbH’s technology aims to innovate and enable repair for high-temperature thermoplastics.

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Automation

Low-void, large-scale, high-volume 3D-printed composites

Among its many composites-related projects, Oak Ridge National Laboratory recently installed its first AMCM test cell, combining extrusion with compression molding for fast, low-void, low-porosity thermoplastic composite parts.

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Thermoplastics

3D printing and AFP join forces in automotive demonstrator

Bavarian auto industry and TU Munich research how to reduce molding costs by combining continuous fiber and 3D-printed composites.

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Work In Progress

Multi-flange RTM frames enable radical rear fuselage design

The Clean Sky 2 Advanced Rear End (ARE) demonstrator combines patented new frame design, thermoset and thermoplastic composites and smart tooling to advance aircraft design and cut weight, cost and production time.

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Lightweight carrier veils for Aerospace
re-engineered the ORPC foil and strut
release agents, purging compounds, process chemical specialties
sustainable carbon fiber composites​
Kennametal Composite Material Tooling Solutions
Thermwood Corp.
industrial CNC routers
SikaBlock® M974
Chem Trend