Work In Progress

Aerospace

Composite helicopter "monolage" modernizes private rotorcraft production

The Hill Helicopters’ fully composite structure HX50 rotorcraft uses oven consolidation and splice joining for a cost-effective, lightweight fuselage.

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Infrastructure

Custom FR epoxy, hybrid glass/carbon fiber composites enable massive mosque ceiling expansion

Premier Composite Technologies delivered more than 25,000 FRP sandwich panels to massive Great Mosque of Mecca expansion, meeting weight, fire and 10,000 units/month goals.

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Work In Progress

Electromagnetically transparent GFRP rotor for rare earth magnet-free electric motors

A research consortium within the Baden-Württemberg’s ICM research cluster has created a prototype GFRP wireless power transfer electric motor rotor.

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Aerospace

Industrializing rapid tape shearing for high-rate, 3D composite structures

ICOMAT’s first RTS factory creates preforms in 5 minutes for parts with -65% weight, higher strength and damage tolerance for wingskins, spars, fuselage, space tanks, auto chassis and more.

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Space

Ultrasonic welding for in-space manufacturing of CFRTP

Agile Ultrasonics and NASA trial robotic-compatible carbon fiber-reinforced thermoplastic ultrasonic welding technology for space structures.

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Carbon Fibers

Revolutionizing space composites: A new era of satellite materials

A new approach for high volumes of small satellite structures uses low-CTE, low-cost CFRP cellular core, robust single-ply skins and modular panel systems to cut lead time, labor and cost for reflectors, solar arrays and more.

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Marine

Hybrid composite architecture enables rigid wind propulsion solution for maritime decarbonization

GT Wings’ AirWing leverages aerospace engineering principles combined with hybrid glass and carbon fiber composite construction to deliver up to 30% fuel savings through compact, deck-compatible wind propulsion.

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Thermoplastics

Oligomer polymer engineering transforms 100% recyclable thermoplastic composite paradigms

MET-OL thermoplastic technology alters high molecular weight polybutylene terephthalate into low-viscosity oligomers, enhancing fiber impregnation and catalytic repolymerization for fully recyclable, high-performance composites.

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Aerospace prepregs with braided reinforcement demonstrate improved production rates, cost

A recent time study compares the layup of a wing spar using prepreg with A&P’s TX-45 continuous braided reinforcement versus traditional twill woven prepreg.

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ASCEND program completion: Transforming the U.K.'s high-rate composites manufacturing capability

GKN Aerospace, McLaren Automotive and U.K. partners chart the final chapter of the 4-year, £39.6 million ASCEND program, which accomplished significant progress in high-rate production, Industry 4.0 and sustainable composites manufacturing.

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UV Cured Powder Coating for Composites
Airtech
laminating and infusion solutions
Industrial CNC Routers
Recycling carbon composite materials
powerPrint Plus Granule based Large Scale 3D printer
Max5 Heavy-Duty, High-Clearance 5 Axis CNC Router
Encapsulated Sample Rheometer (ESR)
Advanced carbon fiber composite conductor cores