Airtech 3D Printing Solutions

Connecting the composites industry

All Topics See All

Additive Manufacturing

Adhesives

Advanced Air Mobility

Aerospace

Application

ATL/AFP

Autoclave

Automation

Automotive

Biomaterials

BMI

Bonding

Braiding

CAMX

Carbon Fibers

Ceramic Matrix Composites

Coatings

Composites 4.0

Composites Basics

Compression Molding

Construction

Consumer

Core

Curing

Custom Content

Cutting/Kitting

CW Top Shops

CW Trending

Cyanate Ester

Defense

Design & Tooling

Design and Testing

Design/Simulation

Digital Demos

Digitization

Economics

Editorial

Electric Vehicles

Electronics

Epoxies

Fabrics/Preforms

Fastening

Feature

Filament Winding

Finishing & Fastening

Focus on Design

FRP Rebar

Glass Fibers

Global Composites

Graphene

Hi-Temp Resins

Hydrogen Storage

IACMI

Infrastructure

Infusion

Injection/Overmolding

Inside Manufacturing

JEC

Job Postings

Ketones

Lifecycle Analysis

Machining/Drilling

Marine

Market Outlook

Markets

Mass Transit

Materials

Materials Testing

Medical

Molds/Tools

Nanomaterials

National Composites Week

Natural Fibers

NDT

Out of Autoclave

PAEK

Past, Present and Future

PEEK

PEKK

Plant Tours

Post Cure

Predicting Failure

Prepregs

Pressure Vessels

Processes

Pultrusion

Recycling

Reinforcements

Repair

Resins

RTM

Sensors

Sheet Molding Compound

SHM

Space

Startups & Investors

Sustainability

Thermoplastics

Trends

Troubleshooter

Weaving

Welding

Wind/Energy

Work In Progress

Workforce Development
Markets See All

9 Jan 2026 Advanced Air Mobility
Joby obtains second Ohio facility for dual-site eVTOL production strategy
Additional 700,000 square feet, to be operational in 2026, supports commitment to double aircraft production in 2027.

7 Jan 2026 Pressure Vessels
The need for process modeling in filament winding applications
A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.

2 Jan 2026 Advanced Air Mobility
LIFT Aircraft initiates FAA type certification process for commercial eVTOL edition
Strategic move expands Hexa product family to include Ultralight, Light Sport and Type Certified models, unlocking full commercial air taxi capabilities.

31 Dec 2025 Aerospace
Joby plans to double U.S. eVTOL manufacturing capacity
Joby and Toyota are finalizing strategy to ramp up to four aircraft/month in 2027 at California and Ohio facilities.

31 Dec 2025 Ceramic Matrix Composites
2025 CW rewind: The top stories and emerging trends of the composites industry
High-temp solutions, high-rate production and renewable energy trends set the stage for overcoming technical challenges and meeting global demand.

19 Dec 2025 Advanced Air Mobility
Vertical announces Valo commercial eVTOL aircraft with 2028 EIS plans
Significantly enhanced six-passenger aircraft design built on the successes of the VX4 prototype and supported by companies like Syensqo and Aciturri.
Design & Tooling See All

5 Jan 2026 Compression Molding
One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls
Hill Helicopters engineered composite main rotor blades using a novel single-cure manufacturing process for stiffness and mass distribution optimization.

19 Dec 2025 Aerospace
Xenia, Bercella enable Fly Mi UAV drone composite wing development
Carbon fiber-reinforced filaments and LSAM tooling design achieve the wing molds for the student association’s fully automatic O.L.I.V.I.A drone project.

18 Dec 2025 Wind/Energy
CheFEM 3 simulation platform being used for LH2 tanks, CCS pipelines and airplane fuselages
SNAPSHOT: Composite Analytica combines physics-based simulation with select AI features to predict permeation, degradation and failure, reducing testing and development costs.

17 Dec 2025 Materials Testing
IC-CNR, ENEA use Avizo Software for CT porosity analysis of CFRP
Project demonstrates efficiency of X-ray NDT for composite material structural analysis in monolithic and sandwich materials.

16 Dec 2025 Composites 4.0
Acceligence, Cetma DiMAT pilot project proves UAV concept development for SMEs
Digital twin technologies, high-fidelity simulation development and use of more sustainable materials de-risk and enable design to validation of UAV composite structures more rapidly, lowering entry barriers.

16 Dec 2025 Carbon Fibers
Uavos, Mira Composites perform test flight of ApusNeo HAPS aircraft
The highly composite 18-meter-wingspan platform successfully obtained imagery from 3,000-12,000-meter altitudes, supporting its progress toward use in high-altitude missions.
Materials See All

9 Jan 2026 Construction
Scott & Fyfe appoints North American distributor for fiberglass CIPP system
Starting in 2026, Waterline Renewable Technologies will use its extensive network to distribute the Scottish textile company’s AlphaShield product for U.S. and Canadian pipeline infrastructure.

9 Jan 2026 Thermoplastics
IFW realizes complex composite sandwich structures with AFP
SHOREliner project demonstrates automated manufacture of topology-optimized aircraft fuselage structures showcasing digital process chain.

8 Jan 2026 Construction
Third patent issues for vaulted concrete SIP formwork system
Vaulted stay-in-place (SIP) reinforcement system for strengthening concrete structures in construction moves toward commercialization.

7 Jan 2026 Glass Fibers
SENW Composites EMI nonwovens support pathway to conductive performance
Aluminum-coated glass and basalt fiber nonwovens with a 20-80 decibal shielding range address the growing need for EMI shielding in emerging composite systems.

7 Jan 2026 Construction
UNIST develops CFRP droplet-based electricity generator
Researchers have validated the S-FRP-DEG system’s ability to accurately convert the impact of falling rain into electrical signals, achieving an autonomous power source for drainage control.

7 Jan 2026 Troubleshooter
The need for process modeling in filament winding applications
A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.
Processes See All

9 Jan 2026 Core
IFW realizes complex composite sandwich structures with AFP
SHOREliner project demonstrates automated manufacture of topology-optimized aircraft fuselage structures showcasing digital process chain.

7 Jan 2026 Pressure Vessels
The need for process modeling in filament winding applications
A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.

5 Jan 2026 Aerospace
One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls
Hill Helicopters engineered composite main rotor blades using a novel single-cure manufacturing process for stiffness and mass distribution optimization.

31 Dec 2025 Carbon Fibers
CarbonTT achieves certification of Carbon Chassis for Mercedes-Benz Sprinter van
SNAPSHOT: After 7 years of development, CFRP chassis offering ≈20% more payload obtains Certification of Conformity & Compatibility.

22 Dec 2025 Infusion
KAI demonstrates thermoplastic and infused structures for future airframes
Korea Aerospace Industries advances its expertise through a welded TPC fuselage section and resin-infused wing skin module and torsion box demonstrators.

19 Dec 2025 Consumer
Stack3d demonstrates composite LFAM proficiency with trade show booth furniture series
Functional and recyclable glass fiber-reinforced PETG booth elements are achieved through robotic pellet-extrusion technology.
Composites 101 See All

17 Dec 2025 Market Outlook
Composites end markets: Industrial (2026)
Composites solve performance, weight, durability challenges and more in a variety of industrial applications. Recent notable examples include fire truck pumps, biogas reactor tanks and shipping pallets.

11 Nov 2025 Composites Basics
Thermoplastic composite fabrication: Thermal processing
Establish a proper thermal cycle during TPC rapid forming and achieve reproducible, successful parts through key material selection and process method understanding.

8 Oct 2025 Filament Winding
Composites end markets: Pressure vessels (2025)
H2 economy is set back by Trump policies, tariffs and funding pivot to defense and AI, but composite tanks remain a key segment with sales in CNG/RNG, growth in New Space and potential for H2-electric aviation.

13 Aug 2025 Feature
Ceramic matrix composites: Faster, cheaper, higher temperature
New players proliferate, increasing CMC materials and manufacturing capacity, novel processes and automation to meet demand for higher part volumes and performance.

4 Aug 2025 Troubleshooter
Troubleshooting thermoplastic composite stamp forming
Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

21 Jul 2025 Composites Basics
Composites end markets: Automotive (2025)
Composites manufacturing intelligence drives circular economy solutions as automotive industry balances technical demands with sustainability mandates.
- Webinars
- Events
- Suppliers
- Whitepapers
Webinars See All

On Demand
Cure with Confidence: Tools and Models for Resin Process Control
The performance of the final product depends heavily on the degree of cure - making it critical to ensure that the reaction goes to completion for the highest quality and reliability. Achieving this requires both a deep understanding of the resin’s curing behavior and precise control of process parameters. Tools such as differential scanning calorimetry (DSC), dielectric analysis (DEA) and oscillatory rheometry provide powerful ways to characterize thermal transitions, cure progression and flow behavior. Each method delivers distinct insights. In this presentation, NETZSCH will discuss when to use DSC, DEA or oscillatory rheometry. These techniques also serve as the basis for kinetics analysis using Kinetics Neo software. Kinetics modeling allows simulation of resin behavior under any time or temperature conditions. This not only enables process optimization and consistent product performance but also helps reduce manufacturing variability and thus scrap rates by predicting and preventing potential processing issues. Agenda: Comparative use of DSC, DEA and oscillatory rheometry in thermoset cure characterization Kinetic modeling approaches for curing processes The role of vitrification as a critical parameter in cure analysis

On Demand
BMI Technologies: Global Solutions for Next-Gen Aerospace Structures
This technical webinar will provide an in-depth overview of Syensqo’s advanced Bismaleimide (BMI) portfolio, including prepregs and adhesives for high-performance aerospace applications. Attendees will learn about the unique properties and processing characteristics of Syensqo's BMI materials, which deliver outstanding thermal performance and mechanical strength. The session will highlight their global manufacturing footprint, non-ITAR product options and ongoing innovation pipeline. This webinar is ideal for engineers, material scientists and technical decision-makers seeking to optimize composite performance in aerospace systems. Agenda: The breadth of Syensqo’s BMI product range, highlighting solutions tailored for diverse aerospace requirements Syensqo's global manufacturing and supply footprint, ensuring consistent quality and availability Non-ITAR BMI products that facilitate international program participation and compliance An overview of our innovation pipeline, including recent developments and next-generation BMI technologies

On Demand
Tool Smarter, Repair Stronger: Kaneka’s Low-temp BMI and Advanced Resin Repair System
Kaneka Aerospace specializes in high-performance composite materials tailored for aerospace and industrial applications. Its portfolio of prepregs, resins and adhesives delivers properties that go beyond lightweight and strength — enabling customers to achieve greater value in manufacturing and sustainability. In this session, Kaneka Aerospace will unveil recent innovations in tooling and structural repair, two critical areas for the economics and longevity of composite structures. Kaneka Aerospace has developed a unique BMI prepreg designed to lower tooling costs while maintaining high performance. Unlike traditional BMI tools that require high-temperature master molds and costly fabrication processes, this prepreg cures first at 250 °F (121 °C) and then undergoes a free-standing post-cure at 400 °F (204 °C). The lower initial cure temperature allows the use of less expensive master molds, while testing demonstrates the carbon fiber reinforced BMI tools’ thermal and dimensional stability under extended use. To further support the composites market’s growth and sustainability goals, Kaneka offers a proprietary repair resin engineered for efficient structural repair. Its low viscosity and balanced mechanical properties ensure effective filling of damage such as delamination and matrix cracks. Comparative testing of repaired versus undamaged composites highlights strong performance across tensile strength, fracture toughness, compression after impact (CAI), and combined loading compression (CLC), showcasing repair as a cost-effective alternative to part replacement.

On Demand
UV Curing for Composite Manufacturing
Ultraviolet energy (UV) curing, also known as energy curing, has been used by the composites industry for some time, but it is still not quite as well-known as some other curing chemistries. The extremely rapid cure speed leads to high throughput and productivity, while the breath of physical properties of the cured resins allow them to be used in a variety of applications. The possibility of making lower VOC/styrene free formulations with very long pot life and reduced waste are also benefits of UV technology. In this presentation, allnex will briefly review what UV curing entails and compare the advantages and challenges of energy curing with thermally curing technologies (for example, peroxide curing of UP resins). In addition to comparing the chemistry of these approaches, we will also look at which composite manufacturing methods best lend themselves to energy curing. We will show some examples of UV curing being used in today’s composites world and where it might go in the future. Finally, this session will review allnex’s line of RAYLOK C products for UV curable composite manufacturing. Agenda: UV technology review Properties of UV cured composites Examples of UV composite technology being used today and possible future uses Review of the allnex RAYLOK C product line

On Demand
Intro to Composite Testing Standards and Methods
Composite materials offer exceptional performance and design flexibility, but their complexity introduces significant challenges in testing and validation. Accurate and reliable test data is essential for material development and structural design, especially in safety-critical industries such as aerospace, automotive and wind energy. This webinar will provide a comprehensive introduction to composite materials testing, covering the full spectrum of mechanical tests required for static characterization. Attendees will gain insights into industry standards, equipment requirements and best practices for ensuring compliance with auditing bodies like Nadcap. Instron will also explore testing methods such as compression after impact (CAI), shear, and flexural testing, and discuss emerging trends shaping the future of composite testing. Agenda: Understand the key physical properties of composite materials Identify common mechanical test types and relevant standards Recognize equipment and setup requirements for composites testing Anticipate and address common testing challenges Explore future trends in composite testing

On Demand
HP-RTM in Automotive and Aviation
High-pressure resin transfer molding (HP-RTM) has been established in the automotive industry as technology for manufacturing of high-performance lightweight composites parts made out of fiber textiles embedded in epoxy resin, bringing down weight but maintaining mechanical properties at the same time, compared to steel or aluminum structures. In recent years, the benefits of the technology have become more and more interesting to the automotive industry and applications in aviation. Agenda: What is HP-RTM: how does it work and what are the key elements of the process chain? Applications in the automotive industry: what can HP-RTM do? Outlook: huge potential for aerospace applications

25 Feb 2026 New & Upcoming
Use of Thermoplastic AFP to Enable Future Electric Aircraft Propulsion Register Now
Events See All

25 Jan 2026
International Conference and Expo on Advanced Ceramics and Composites (ICACC)
Since its inception in 1977, this prestigious conference has been organized by the Engineering Ceramics Division (ECD) of the American Ceramic Society (ACerS). Over the years, the conference has experienced tremendous growth in interest and participation from researchers, educators, technology developers, manufacturers, and end users from all over the world. The 50th ICACC will once again provide a platform for the state-of-the-art presentations and information exchange on the cutting-edge ceramic and composite technologies.

25 Jan 2026
Composites, Materials & Structures (CMS) Conference
The annual Conference on Composites, Materials, and Structures is the preeminent export controlled and ITAR restricted forum in the United States to review and discuss advances in materials for extreme environments. The Conference started in the 1970s as a small, informal gathering for government and industry to share information on programs and state-of-the-art technology. Attendance has grown to nearly 500 people while preserving this same objective to share needs and trends in high-temperature and extreme environment materials, and the latest information on advanced materials and manufacturing processes. The five-day conference program includes two to three parallel sessions per day on topics including thermal protection materials, ceramic matrix composites, carbon-carbon materials, ballistic technologies, hypersonics, and gas turbine engines. Attendees are engineers, scientists, managers, and operational personnel from the turbine engine, aviation, missiles and space, and protective equipment communities. These communities include the Navy, Air Force, Army, MDA, NASA, DARPA, FAA, DOE, engine manufacturers, missile and aircraft manufacturers, commercial space companies, and material and component suppliers.

27 Jan 2026
Electric VTOL Symposium
Running in parallel with the Vertical Lift Aircraft Design and Aeromechanics Specialists’ Conference conference, the eVTOL Symposium will feature invited presentations, panel sessions and discussions by leaders in this exciting field. This event is an excellent opportunity to learn about and discuss the latest advances in electric vertical takeoff and landing (eVTOL) aircraft, and the challenges that remain. Invited presentations from all areas of eVTOL will be discussed, from researchers and leaders in academia, industry, and government agencies from around the globe, and cover all-electric, hybrid-electric, and hydrogen-electric propulsion systems. This is a unique opportunity for designers, developers, innovators, investors, regulators, infrastructure providers, end users, media, and key influencers to share knowledge and work towards realizing the eVTOL revolution. This is also a tremendous networking opportunity for those new to the VTOL industry.

28 Jan 2026
International Conference on Composite Materials and Material Engineering (ICCMME)
ICCMME2026 is co-organized by South Asia Institute of Science and Engineering (SAISE); Tokyo University of Science, Japan; Yonsei University, South Korea and Sichuan University, China. ICCMME brings together leaders from industry and academia to exchange and share their experiences, present research results, explore collaborations and to spark new ideas, with the aim of developing new projects and exploiting new technology in this field.

28 Jan 2026
Carbon Fiber Event Series Presented by CW
The Carbon Fiber Event Series Presented by CW is a premier platform dedicated to exploring key developments in carbon fiber technology. This series kicks off with two engaging virtual events, where leading experts in carbon fiber technology will deliver insightful presentations on critical topics: January 28, 2026: Carbon Fiber Supply and Demand Forecast and an Outlook for Composite Aerostructures Manufacturing February 19, 2026: Global Wind Energy Outlook and Impacts on Carbon Fiber Supply The series culminates with CW’s annual Carbon Fiber conference, hosted in Huntsville, Alabama, in 2026.

12 Feb 2026
International Conference on Nanocomposites, Nanotubes and Nanowires (ICNNN)
The International Conference on Nanocomposites, Nanotubes and Nanowires (ICNNN) aims to bring together leading academic scientists, researchers and research scholars to exchange and share their experiences and research results on all aspects of Nanocomposites, Nanotubes and Nanowires. It also provides a premier interdisciplinary platform for researchers, practitioners and educators to present and discuss the most recent innovations, trends, and concerns as well as practical challenges encountered and solutions adopted in the fields of Nanocomposites, Nanotubes and Nanowires.

14 Jan 2026 New & Upcoming
Detroit Auto Show Register Now
Suppliers See All

Additive Manufacturing

Business Development

Cleaning & Pretreatment

Inspection, Testing, Measurement

Manufacturing Execution & Automation Software & Controls

Manufacturing Services

Materials

Pollution Control & Sustainability

Supplies

Temperature/Pressure Control Equipment

Workholding

Get Listed!
Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.
Request Your Free Listing
Whitepapers See All

10 Jan 2024
Jetcam addresses the economic importance of efficient material nesting
Jetcam’s latest white paper explores the critical aspects of nesting in composites manufacturing, and strategies to balance material efficiency and kitting speed.

8 Jan 2024
Arris Composites demonstrates advantages of natural fibers applied with Additive Molding
Arris presents mechanical testing results of an Arris-designed natural fiber thermoplastic composite in comparison to similarly produced glass and carbon fiber-based materials.

27 Dec 2023
Cevotec white paper presents novel approach for H2 tank production
Cevotec, a tank manufacturer, Roth Composite Machinery and Cikoni, have undertaken a comprehensive project to explore and demonstrate the impact of dome reinforcements using FPP technology for composite tanks.

23 Nov 2023
KCARBON and KIST develop lyocell/PLA/wood biocomposites
Initial demonstration in furniture shows properties two to nine times higher than plywood, OOA molding for uniquely shaped components.

1 Nov 2023
Exel Composites releases guide for design considerations in composite tubes
The composite tubes white paper explores some of the considerations for specifying composite tubes, such as mechanical properties, maintenance requirements and more.

21 Jul 2023
UAMMI white paper addresses composites recycling in Utah
Foundational research discusses the current carbon fiber recycling landscape in Utah, and evaluates potential strategies and policies that could enhance this sustainable practice in the region.
Articles See All

7 Jan 2026 Troubleshooter
The need for process modeling in filament winding applications
A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.

5 Jan 2026 Compression Molding
One-shot compression molding enables main rotor blades that achieve 20,000 hours between overhauls
Hill Helicopters engineered composite main rotor blades using a novel single-cure manufacturing process for stiffness and mass distribution optimization.

2 Jan 2026 Post Cure
Post Cure: Angled single-rotor technology expands wind energy generation capabilities
The TouchWind Turbine, tilting nearly parallel to the water surface at high wind speeds, is designed to run constantly in more compact offshore wind farms, reducing production and installation costs and delivering higher energy yields.

31 Dec 2025 Advanced Air Mobility
2025 CW rewind: The top stories and emerging trends of the composites industry
High-temp solutions, high-rate production and renewable energy trends set the stage for overcoming technical challenges and meeting global demand.

29 Dec 2025
Top 10 CompositesWorld plant tours
These top-performing plant tour articles shared by CW editors betwen 2023-2025 highlight top industry players’ composites excellence, dedication to innovation and focus on ramping up production.

26 Dec 2025 Carbon Fibers
Multilayer TPC achieves electrically conductive, gas-impermeable fuel cells at 100 microns
Carbon ID hydrogen fuel cell bipolar plates for aerospace combine contradictory properties for a corrosion-free alternative designed for 1 million m²/year production.

9 Jan 2026 Economics
Composites Fabricating Index closes 2025 on upswing
Sustainability See All

31 Dec 2025 Sustainability
Composites sustainability wins: EcoVadis rating improvements, material EPDs
Pultron Composites, GKN Automotive, Songwon Industrial and CTP Advanced Materials (part of Aditya Birla) have made their own strategic investments to instill greener practices.

24 Dec 2025 Application
Biocomposites demonstrated as drop-in material option for truck interiors
Ongoing trials from Volvo Trucks with Forvia Group and subsidiary Materi’Act aim to prove out and commercialize biocomposites made from waste oyster shells for future long-haul truck platforms.

16 Dec 2025 Aerospace
Acceligence, Cetma DiMAT pilot project proves UAV concept development for SMEs
Digital twin technologies, high-fidelity simulation development and use of more sustainable materials de-risk and enable design to validation of UAV composite structures more rapidly, lowering entry barriers.

12 Dec 2025 Thermoplastics
METOL circular TPC innovation wins ICS 2025 pitching competition
The startup, highlighting its fully recyclable thermoplastic polymer materials, achieved high scores across innovation, market need, feasibility, industry impact and pitch clarity.

5 Dec 2025 Glass Fibers
Royal3D adapts DAC system inlet production to 3D printing process
Recycled glass fiber-reinforced PET-G and 3D printing expertise minimizes waste, reduces weight and lead times for Carbyon Go’s direct air capture (DAC) systems.

3 Dec 2025 Recycling
Exel Composites white paper charts path toward circular composites manufacturing
Paper brings together insight from research and operations teams across Europe and Asia, addressing the persistent challenge of how to recycle composites at scale.

31 Dec 2025 Sustainability
EuReComp presents project finale on composites circularity in Italy
Knowledge Centers

The Now and Next in Composites

Automated Composites
In this resource, CGTech offers vital information about the benefits, processes, and vendors behind automated composite manufacturing.

Composites and Carbon Fiber in Hydrogen Storage

CompositesWorld Collections
CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

Sensors for Composite Processing

Sustainability
The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

High-Temp Composites

View Knowledge Center
CW Tech Days

Composites in Infrastructure and Construction
CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in Advanced Air Mobility
Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

Thermoplastics for Large Structures
Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

Sustainability in Composites Manufacturing
Explore the technologies, materials, and strategies that can help composites manufacturers become more sustainable.

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
CompositesWorld’s Tech Days: Design, Simulation and Testing Technologies for Next-Gen Composite Structures is designed to provide a multi-perspective view of the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

New Space Applications
Explore the technologies, materials and strategies used by composites manufacturers working in the evolving space market.

Bonding and Welding
Explore the latest technologies and strategies involving bonding and welding, essential processes in the assembly and manufacturing of composite materials, providing reliable methods for joining components.

Merging Materials and Technologies for Infrastructure and Construction
During this CW Tech Days event, sponsored by Composites One, experts will offer presentations to review and evaluate the composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

Composites in the Hydrogen Economy
In these sessions, experts will discuss the emerging hydrogen economy and the opportunities for composites in this lucrative space.
Collections See All

Composites in Hydrogen Storage
A report on the demand for hydrogen as an energy source and the role composites might play in the transport and storage of hydrogen.

Recycled Composites
This collection features detail the current state of the industry and recent success stories across aerospace, automotive and rail applications.

Thermoplastic Composites
This collection details the basics, challenges, and future of thermoplastic composites technology, with particular emphasis on their use for commercial aerospace primary structures.

Tooling
This collection features recent CW stories that detail a range of tooling technologies, processes and materials.

Automotive 9 Jan 2026

Applications are open for 2026 SPE ACCE, Rehkopf scholarships
Economics 9 Jan 2026

Composites Fabricating Index closes 2025 on upswing
Ceramic Matrix Composites 9 Jan 2026

Vulcan Shield Global to establish high-tech alumina fiber manufacturing plant in Hungary
Advanced Air Mobility 9 Jan 2026

Joby obtains second Ohio facility for dual-site eVTOL production strategy
Glass Fibers 9 Jan 2026

Scott & Fyfe appoints North American distributor for fiberglass CIPP system
Thermoplastics 9 Jan 2026

IFW realizes complex composite sandwich structures with AFP
Construction 8 Jan 2026

Third patent issues for vaulted concrete SIP formwork system
Aerospace 8 Jan 2026

Thin-walled helicopter firewall OCMC component saves future operational costs
Defense 7 Jan 2026

Cambium’s $100 million Series B accelerates product pipeline, materials manufacturing
Carbon Fibers 7 Jan 2026

UNIST develops CFRP droplet-based electricity generator

Published 06/12/2019

EconCore thermoplastic honeycomb panel production technology

EconCore’s ThermHex honeycomb technology converts thermoplastics to high-performance, lightweight honeycomb core structures and, combined with inline lamination of skins, produces lightweight sandwich panels.

Hannah Mason

Edited by: Hannah Mason

Technical Editor, CompositesWorld

Share

Read Next

EconCore breaking new ground with high-performance core materials

Next-gen fan blades: Hybrid twin RTM, printed sensors, laser shock disassembly

Work In Progress

Ultrasonic welding for in-space manufacturing of CFRTP

EconCore (Leuven, Belgium)’s ThermHex honeycomb technology converts thermoplastics to high-performance, lightweight honeycomb core structures and, combined with inline lamination of skins, produces lightweight sandwich panels. The true honeycomb structure is said to outperform other low-density cores such as fluted or cup-shaped structures sometimes used in packaging and automotive applications.

EconCore’s continuous honeycomb panel production technology consists of feeding (by direction extrusion or pre-extruded flat film/sheet), vacuum forming of the film/sheet to a half-hexagonal “half honeycomb” pattern, folding of the pattern to a technical honeycomb core structure and bonding of skin materials onto the honeycomb core to make sandwich panels. The high-speed, inline process is said to enable users to develop products at minimal cost, minimal weight and minimal environmental impact.

The technology is said to provide ideal thermoformability, thermal insulation and acoustic absorption for automotive applications such as reusable packaging with collapsible sleeve packs. A range of core materials can be used with this technology, including polyolefins like PP and PE, thermoplastics including PET, PVC, ABS, PMMA and bio-based PLA, and high-performance polymers such as PC, PA, PPS and PEI. The versatility extends to skin materials ranging from thermoplastics to thermoplastic composites reinforced with glass fiber, carbon fiber or natural fibers.

Related Content

Otto Aviation launches Phantom 3500 business jet with all-composite airframe from Leonardo

Promising 60% less fuel burn and 90% less emissions using SAF, the super-laminar flow design with windowless fuselage will be built using RTM in Florida facility with certification slated for 2030.
MFFD longitudinal seams welded, world's largest CFRTP fuselage successfully completed

Fraunhofer IFAM and partners have completed left and right welds connecting the upper and lower fuselage halves and sent the 8×4-meter full-scale section to ZAL for integration with a cabin crown module and testing.
“Structured air” TPS safeguards composite structures

Powered by an 85% air/15% pure polyimide aerogel, Blueshift’s novel material system protects structures during transient thermal events from -200°C to beyond 2400°C for rockets, battery boxes and more.

Airtech

Airtech

Carbon Fiber Event Series

CONTRAX

PTXPO 26

JEC World 2026

Alpha Technologies' ESR polymer testing instrument

advanced materials

Airtech 3D printing Solutions

Loading