Troubleshooter

Troubleshooter

Doing the twist: A look at dimensional issues in high-temperature cured laminates

When it’s not the tooling, the root cause of dimensionally inaccurate composite parts often boils down to two things: fiber form(s) used and laminate symmetry.

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Infusion

Fostering best practices for wet layup procedures

As fabricators continue to manufacture composite tools and parts using an open mold, wet layup process — often with mixed success — it’s important to stress proper preparation, materials, application methods and standardization.

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Automotive

Troubleshooting thermal design of composite battery enclosures

Materials, electrical insulation and certification are all important factors to consider when optimizing electric battery performance against potential thermal runaway.

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Repair

Alternate heat sources for hot-bonded composite repairs

Successfully using an alternate heat source for repairing composite structures requires an awareness of thermal dynamics and effective heat transfer management.

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Repair

A second look at cobonded tapered scarf repairs for composite structures

Composites repairs, such as cobonded tapered scarf repairs, seek to sufficiently restore structural loads so that components perform without failure

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Infusion

Avoiding the pitfalls of vacuum infusion processing

Understand the fundamentals of vacuum infusion processing (VIP), including pressure, permeability and race tracking, to prevent issues and produce consistent results.

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Troubleshooting thermoforming of thermoplastic composites

Challenges with the thermoforming/stamping process and potential solutions addressing the associated parameters and complex material behaviors.

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Troubleshooter

Porosity, voids and bridging in prepreg autoclave and vacuum bag-only laminates

Consideration of materials, methods and systems explores ways to reduce potential surface porosity, voids, resin-rich areas, bridging and other flaws in composite laminates.

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Prepregs

Challenges of laser-assisted tape winding of thermoplastic composites

Practical solutions for process-related challenges in LATW, which has great potential for pressure vessels and storage tanks.

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Bonding/Welding

Troubleshooting failures in adhesive-bonded composite joints

Cause of adhesive bonding inconsistencies or failure may be numerous. According to Louis Dorworth, the following points should be examined to determine the culprit.

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NewStar Adhesives - Nautical Adhesives
Coatings for Carbon Fiber from Keyland Polymer
release agents, purging compounds, process chemical specialties
Airtech
Chem Trend
Advanced Nonwovens for Aerocomposites - TFP
sustainable carbon fiber composites​
Kennametal Composite Material Tooling Solutions
re-engineered the ORPC foil and strut