Troubleshooter

Snap-cure epoxy prepreg systems: Thermoset performance at thermoplastic speeds

The autoclave has long defined thermoset composites processing — snap-cure epoxy prepreg systems are built around the premise that it doesn't have to.

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Thermoplastic composite materials and processing interactions

Selection of product material formats and their interactions with various process methods heavily influence a final TPC part’s properties and fabrication options. 

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The need for process modeling in filament winding applications

A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.

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Plastic injection to composite overmolding: Evolving mold design for lightweight manufacturing

Hybrid molding is increasing for faster, high-volume production of more integrated parts, but success requires process knowledge which includes new mold developments as processes converge.      

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Thermoplastic composite fabrication: Thermal processing

Establish a proper thermal cycle during TPC rapid forming and achieve reproducible, successful parts through key material selection and process method understanding.

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Troubleshooter

Troubleshooting thermoplastic composite stamp forming

Understand the basic science of TPC stamp forming, a manufacturing process steadily gaining momentum in aerospace and mobility applications thanks to its rapid forming, short cycle times and automated methods.

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Troubleshooter

Selecting a meter/mix dispensing machine

Choosing the right meter/mix dispensing machine requires careful evaluation of key material and process parameters to develop a precise specification, ensuring key metrics such as accuracy, output, reliability, quality and maintenance efficiency.

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Troubleshooter

Seven tips for machining composite aerospace components

Machining composite materials is a dusty, arduous and abrasive process that is hard on cutting tools, requiring the right combination of strategies and know-how to properly navigate their dynamics.

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Troubleshooter

Avoiding pitfalls in the design of LFAM composite components

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

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Troubleshooter

Guidance for the thermoforming process

A briefing on some of the common foam core material types, forming methods and tooling requirements.

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