Composites Use in Pressure Vessels

High-pressure gas storage vessels represent one of the largest and fastest-growing markets for advanced composites, particularly for filament-wound carbon fiber composites. Although they are used in self-contained breathing apparatuses and provide oxygen and gas storage on aerospace vehicles, the primary end markets are for storage of liquid propane gas (LPG), compressed natural gas (CNG), renewable natural gas (RNG) and hydrogen gas (H2).

The world’s first 100% green carbon fiber, from Qatar
Prepregs

The world’s first 100% green carbon fiber, from Qatar

Gulf Carbon Fiber Industries (GCFI) discusses capacity, strategy and why Qatar is planning to have the first operational carbon fiber production line in the region.

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Latest Pressure Vessels Articles

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ATL/AFP

MTorres, Airbus enable next-gen composites via thin-ply AFP

Redesigned hardware and optimized CAM software enable precise, defect-free, thin-ply laminates in closed/complex geometries for even lighter, more efficient pressure vessels and other high-performance composite structures.

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Pressure Vessels

Hexagon Agility, Processkontroll Green Technology mark 6,000th composite cylinder milestone

From bus fleets to biomethane stations, Hexagon Agility’s carbon fiber cylinders — 80% lighter than steel and able to hold twice the gas — have been advancing Norway, Sweden and Finland’s drive to clean energy for the last 17 years.

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Filament Winding

CompoTech highlights advantages of winding, filament placement production platforms

JEC World 2026: Displays like a CFRP telescopic mast and a hydrogen storage tank prototype demonstrate the versatility of CompoTech’s “true zero” tech and control software.

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Hydrogen Storage

CIMC-Hexagon rolls out Type 4 hydrogen multi-element gas container

Milestone in high-pressure hydrogen storage and transport fills a domestic gap in China, with goals to eventually expand into regional Asian markets.

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Aerospace

Commercial aerospace order calls for Hexagon Agility Type 4 tanks

Inaugural order will see the delivery of high-pressure carbon fiber cylinders from Hexagon Agility’s Lincoln facility through 2026.

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Pressure Vessels

Hexagon Agility secures $11.7M order for CNG trucks in Mexico

Deal to equip trucking company with sleeper truck systems featuring Type 4 tanks promises up to 50% fuel savings and 90% NOx reduction.

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Latest Pressure Vessels News And Updates

Hexagon Purus divests aerospace business to SpaceX

Hexagon Purus relinquishes 100% of the shares of subsidiary Hexagon Masterworks Inc., involved in composite storage cylinders production, for $15 million to boost financial strength and liquidity.

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Automation

Swancor enters AI robotics and UAV markets, presents circular economy applications

JEC World 2026: Dual-track strategy extends Swancor beyond green material capabilities with robotics- and EzCiclo-integrated collaborations that demonstrate scalability and efficiency.

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Wells Advanced Materials introduces Towpremax for advanced filament winding

High-performance prepreg tow enables efficient dry filament winding in pressure vessels like hydrogen storage cylinders, ensuring quality and productivity.

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ZeroAvia cuts down workforce, delays ZA600 H2 powertrain certification

The H2 propulsion company has reduced its workforce by about 50% and revised its certification strategy, delaying full ZA600 H2 powertrain approval while prioritizing certification of its fuel cell system.

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Hydrogen Storage

Noble Gas Systems receives U.S. DOT Special Permit authorization

Conformable high-pressure gas storage passes ISO-11119-3 and secure DOT Special Permit, accelerating safe hydrogen transport solutions.

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Glass Fibers

Umoe Advanced Composites supplies Type 4 H2 storage for Lithuania's eco-bus project

Umoe partners with MT Group to deliver four 20-foot H2 containers for Vilnius’ hydrogen facility, fueling 16 buses and cutting 1,414 tonnes of CO2 emissions annually.

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Thermoplastics

The need for process modeling in filament winding applications

A discussion of how temperature, mandrel material and thickness, plus other factors affect the outcome of repeatable filament-wound composite shell manufacturing.

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Multilayer TPC achieves electrically conductive, gas-impermeable fuel cells at 100 microns

Carbon ID hydrogen fuel cell bipolar plates for aerospace combine contradictory properties for a corrosion-free alternative designed for 1 million m²/year production. 

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Pressure Vessels

Unpacking the takeaways from CAMX 2025

The weeks following a trade show like CAMX often demand a bit of catch-up work, leaving room for additional reflection and analysis of the composite industry’s trajectory.

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Carbon Fibers

Composites end markets: Pressure vessels (2025)

H2 economy is set back by Trump policies, tariffs and funding pivot to defense and AI, but composite tanks remain a key segment with sales in CNG/RNG, growth in New Space and potential for H2-electric aviation.

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Putting next-generation composite materials, processes to the test

Research at Faserinstitut Bremen’s ECOMAT site, alongside industry partners, aims to enable sustainable, aerospace-focused composites — including thermoplastic welding and cryogenic material testing.

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Using multidisciplinary simulation, real-time process monitoring to improve composite pressure vessels

Multi-pronged approach closes the loop between design and production of Type 3, 4 and 5 pressure vessels, enabling simulation of as-built composite tanks to improve performance and storage capacity while reducing weight and cost.

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FAQ: Pressure Vessels

What are the types of pressure vessels?

You may see pressure vessels or storage tanks listed as one of various numbered “Types.”

Pressure vessels are organized into five types:

      • Type I: All-metal construction, generally steel.
      • Type II: Mostly metal with some fiber overwrap in the hoop direction, mostly steel or aluminum with a glass fiber composite; the metal vessel and composite materials share about equal structural loading.
      • Type III: Metal liner with full composite overwrap, generally aluminum, with a carbon fiber composite; the composite materials carry the structural loads.
      • Type IV: An all-composite construction, polymer — typically polyamide (PA) or high-density polyethylene (HDPE) liner with carbon fiber or hybrid carbon/glass fiber composite; the composite materials carry all the structural loads.
      • Type V: Linerless, all-composite construction.

Source: Composites end markets: Pressure vessels

Do composites have a role in the hydrogen economy?

For years, composites have offered lightweight storage of compressed hydrogen (H2) gas for zero-emission, fuel cell-powered vehicles via Type IV tanks comprising plastic liners wrapped with carbon fiber and epoxy resin. Though H2 has long promised a sustainable source of clean energy, until recently, progress was slow.

As the market continues to grow, demand for Type IV tanks continues to increase, with new technologies in development.

Follow CompositesWorld’s continuing hydrogen market coverage for the latest.

Source: The potential for hydrogen to fuel composites growth

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