Feature

Feature

Drawing design cues from nature: Designing for biomimetic composites, Part 1

Biomimicry is an interdisciplinary methodology that can inform composites design and manufacturing via use of more effective and sustainable materials, structural fabrication and technological practices.    

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Sustainability

Thermoplastic composites welding advances for more sustainable airframes

Multiple demonstrators help various welding technologies approach TRL 6 in the quest for lighter weight, lower cost.

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Mass, cost, durability improvements: EV battery enclosures, Part 2

As interest grows in composite battery covers and trays, composite materials suppliers work to meet current and future needs of automakers, battery module producers.

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Price, performance, protection: EV battery enclosures, Part 1

Composite technologies are growing in use as suppliers continue efforts to meet more demanding requirements for EV battery enclosures.  

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Filament Winding

Carbon fiber in pressure vessels for hydrogen

The emerging H2 economy drives tank development for aircraft, ships and gas transport.

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Feature

Moving toward next-generation wind blade recycling

Suppliers, fabricators and OEMs across the composite wind blade supply chain ramp up existing technologies, develop better reclamation methods and design more recyclable wind blades.

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Consumer

Cycling forward with bike frame materials and processes

Fine-tuning of conventional materials and processes characterizes today’s CFRP bicycle frame manufacturing, whether in the large factories of Asia or at reshored facilities in North America and Europe. Thermoplastic resins and automated processes are on the horizon, though likely years away from high-volume production levels.

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Sensors: Data for next-gen composites manufacturing

In the quest for sustainability, sensors are reducing cycle times, energy use and waste, automating closed-loop process control and increasing knowledge to open new possibilities for intelligent manufacturing and structures.

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Adhesives

Laser bondline inspection becomes reality

One of the Holy Grails of composites manufacturing has been reliable verification of adhesive bondline strength integrity. A technology that does just that has arrived.

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Sustainability

2021 CW Top Shops highlights strengths of top composites facilities

CW learned from some of this year’s designated Top Shops about what makes facilities stand out, from diverse capabilities to Industry 4.0 and sustainability.

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KraussMaffei Metering Systems
Airtech
3D industrial laser projection
NewStar Adhesives - Nautical Adhesives
Thermwood Corp.
HEATCON Composite Systems
Harper International Carbon Fiber
CompositesWorld
Airtech International Inc.