Inside Manufacturing

Automated joining of hybrid metal-thermoplastic composite structures

The FlexHyJoin production cell combines surface structuring, induction and laser joining and NDT for automotive mass production.

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Filament Winding

Filament wound utility poles offer design flexibility

In Turkey, a utility pole manufacturer combines filament winding, automation, glass and carbon fiber composites to expand its product line.

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Composites design and process engineering form next-generation truck body panels

Glass fiber/foam preform technology is key to the all-composite refrigerated truck body panels.

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Molds/Tools

Spar forming simplified

Adapting its Automated Stiffener Forming (ASF) technology to build spars directly in female molds, Northrop Grumman Innovation Systems anticipates dramatic drops in cycle time and manufacturing cost.

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Thermoplastic overmolded thermosets, 2-minute cycle, one cell

Adhesive-free, functionalized hybrid composites enabled by industry-first, integrated molding cell.

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Fabrics/Preforms

Composite radar masts assembled for megayachts

Vabo Composites designs, builds and assembles 10m-tall composite radar masts, improving weight, stability and performance for modern megayachts.

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Out of Autoclave

Leveraging composites for space tourism

Virgin Galactic’s WhiteKnightTwo will carry its SpaceShipTwo to launch position, then rocket passengers to suborbital space for a heavenly view of Earth.

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Adhesives

Thermoplastic composites: Scenic view

First use of thermoplastic composite guide rails to replace aluminum brings many benefits to fixed-glass, roller-blind sunroof modules.

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The International 14: High-tech but still accessible

Naval architect Paul Bieker and Henderson Boat Co. team take this venerable marine racing class to a more affordable performance/cost combination.

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Aerospace

Infused wing sheds light on aerocomposites future

In the Irkut MS-21 infused and co-cured wings, the aerocomposites industry gets a glimpse of how out-of-autoclave technologies might be applied to primary aircraft structures.

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