AFD Systems explores AM polymer options for ORCA subsea cabin fit-outs

Advanced engineering and manufacturing specialist AFD Systems (Lancashire, U.K.) has entered into a strategic partnership to design and develop advanced cabin fit-outs with specialist global diving equipment supplier ORCA (London, U.K.).

The partnership will combine AFD Systems’ advanced engineering skill sets with ORCA’s marine manufacturing capabilities. ORCA delivers tailored safety services for the diving and subsea industry through its mechanical and electrical specialists in recertification, design, installation and refurbishment. AFD Systems has widespread experience in VIP cabin interiors for aerospace clients alongside the ability to deliver additive manufactured (AM) polymer parts into the program.

Over the coming months, specialists from AFD Systems and ORCA will carry out a rigorous material-processing program to test the durability of polymer components in subsea environments and release product examples and case studies demonstrating the benefits of AM for diving systems. AFD Systems says that materials like carbon fiber-reinforced polymers (CFRP) will be looked into, including both chopped strand and continuous fiber versions.

“We’ve already started working together on material processing tests to validate polymer performance for these environments,” says AFD Systems CEO Jerrod Hartley. “Through investment in our people, training and apprenticeships we are creating skills to meet the future needs of our customers. We are committed to helping organizations solve complex engineering challenges and this partnership with ORCA is a great example of this capability.”

AFD will deliver faster prototyping, improved supply chain resilience and new design opportunities “not achievable through traditional manufacturing methods,” Craig Livesey, ORCA’s technical director, says.