Bespoke process produces composite brake pedal every minute
Three composite materials are used to create structural composite member that meets demanding mechanical requirements.
Peggy Malnati
Contributing Writer
Thermoplastic composite structure replaces metals on safety-critical brake pedals
First all-composite brake pedals developed by Boge Rubber & Plastics Group are lighter, stiffer, stronger and offer improved driving haptics.
#focusondesign #composites4_0
Clean Sky 2 IMCOLOR project develops integrated manufacturing process for lightweight product design
Multi-shot injection molding process and thermoplastic automated fiber placements with in-situ consolidation for automated, easy-to-reproduce parts that perform at high mechanical levels.
#cleansky
Altair Inspire Mold simulates injection molding process to optimize manufacturability
Inspire Mold can evaluate manufacturability of new components at the outset of development, complete design iterations faster, reduce cost and other optimization features.
SGL Carbon, Koller Kunststofftechnik manufacture composite windshield
Injection molded carbon fiber profiles for future BMW Group models cut 40% of weight compared to conventional steel construction and offer potential use in other automotive projects.
#bmw
Bespoke process produces composite brake pedal every minute
Three composite materials are used to create structural composite member that meets demanding mechanical requirements.
#workinprogress #automation #layup
Videos / Podcasts
Conbility: Mass production of composite tape laminates
RWTH Aachen spin-off scales up production for low-cost, in-situ consolidated composites as inserts for lighter, cheaper injection-molded parts.
#composites4_0 #continuousfiberAM #trends
Proving out LM PAEK welding for Multifunctional Fuselage Demonstrator
Clean Sky 2 STUNNING project will manufacture lower thermoplastic fuselage while MECATESTERS will test Toray LM PAEK in conduction and induction welding for parameters, cyclic loading, aging and environmental effects .
#nextgenaerospace #ndi #cleansky
Magnetic 3D printing the next generation of tailored composites
Fortify uses magnetic fields and digital light processing to produce tailored microstructures for high-resolution, 3D printed composite parts — and enables the next generation of multiscale, multifunctional composite metamaterials.
#pei #uas #ceramicmatrixcomposites
Sustainable, inline recycling of carbon fiber
Shocker Composites and R&M International are developing a supply chain for recycled CF with zero knockdown vs. virgin fiber, lower cost and, eventually, lengths delivering structural properties close to continuous fiber.
#sustainability #discontinuousfiber
Molding in fasteners to CFRP parts
Placed into the mold prior to RTM, compression or injection molding/overmolding, this specially-shaped fastener enables composites to be fastened with standard methods used for metal parts.
#outofautoclave #cuttingtools
JEC World 2018 preview: Tri-Mack Plastics
Tri-Mack Plastics Mfg Corp. is sharing the results of a recently completed test that demonstrates the bond strength of Tri-Mack’s overmolded thermoplastic composite hybrid parts.
#marketing #adhesives
Preforming goes industrial: Part 1
ATL and AFP-based preforming options now abound for processing dry and/or impregnated reinforcements as quickly as 1 minute or less with potential yearly part yields in the millions.
#camx #bmw #feature
Thermoplastic composite structure replaces metals on safety-critical brake pedals
First all-composite brake pedals developed by Boge Rubber & Plastics Group are lighter, stiffer, stronger and offer improved driving haptics.
#focusondesign #composites4_0
Clean Sky 2 IMCOLOR project develops integrated manufacturing process for lightweight product design
Multi-shot injection molding process and thermoplastic automated fiber placements with in-situ consolidation for automated, easy-to-reproduce parts that perform at high mechanical levels.
#cleansky
SGL Carbon, Koller Kunststofftechnik manufacture composite windshield
Injection molded carbon fiber profiles for future BMW Group models cut 40% of weight compared to conventional steel construction and offer potential use in other automotive projects.
#bmw
AVK announces winners of 2020 Innovation Awards
Several sustainable composite innovations were recognized and awarded in the Innovative Products/Applications, Innovative Processes and Research and Science categories.
#automation
Aviation research program kicks off for continuous complex composite profiles
InPro project combines blow molding technology with Continuous Compression Molding (CCM) process for efficient, sustainable continuous composite profile production.
#peek #boeing
BASF, Toyota collaborate for 2021 Sienna lightweighting
The 2021 Toyota Sienna features third row free-standing seatbacks and a 30% weight reduction with BASF’s 35% glass-reinforced polyamide PA6 grade Ultramid.
#trends #toyota
Composites feature in Altair’s 8th Annual Enlighten Awards
Recognized jointly with the Center for Automotive Research (CAR), winners represent the world’s best initiatives to reduce vehicle weight and meet emissions targets.
#toyota #sustainability #generalmotors
Conbility: Mass production of composite tape laminates
RWTH Aachen spin-off scales up production for low-cost, in-situ consolidated composites as inserts for lighter, cheaper injection-molded parts.
#composites4_0 #continuousfiberAM #trends
NEW PRODUCTS: INJECTION/OVERMOLDING
Altair Inspire Mold simulates injection molding process to optimize manufacturability
Inspire Mold can evaluate manufacturability of new components at the outset of development, complete design iterations faster, reduce cost and other optimization features.
KraussMaffei recompounding line available for customer trials
Applicable for extrusion and injection molding, the line enables all post-consumer LDPE, HDPE, PP or PS fractions to be processed into recompounds.
#sustainability
Engel launches forming and functionalization of organic sheets
Production cell demonstrates the forming and functionalization of organic sheets and unidirectional tapes in one injection molding step.
#sustainability
Composite Integration launches resin transfer molding, infusion technologies
The company’s modular infusion manifold automates the infusion process to simplify manufacture of large composite structures.
#outofautoclave #regulation
JEC World 2019 preview: KraussMaffei
KraussMaffei (Munich, Germany) is focusing on its FiberForm process, pultrusion and unidirectional (UD) tapes at its JEC World 2019 booth, Booth R28, Hall 6.
#outofautoclave
JEC World 2019 preview: Engel
At JEC World 2019, Engel Austria is presenting its technologies for organomelt processing, in-situ polymerization, HP-RTM and flow molding with SMC.
#sheetmoldingcompound #hprtm #audi