Composites Basics

Troubleshooter

Seven tips for machining composite aerospace components

Machining composite materials is a dusty, arduous and abrasive process that is hard on cutting tools, requiring the right combination of strategies and know-how to properly navigate their dynamics.

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The pursuit of energy efficiency in composites manufacturing

In an increasingly energy-driven world, technology developments are being sought after to reduce energy consumption in composites manufacturing, further translating into waste reduction and other efficiencies.

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Thermoplastics

Composites end markets: Sports and recreation (2025)

The use of composite materials in high-performance sporting goods continues to grow, with new advancements including thermoplastic and sustainability-focused materials and automated processes.

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Marine

Functionalizing surfaces for sustainability

Riblets reduce drag, fuel consumption, CO2 emissions and noise while boosting power output, flow rates, speed and efficiency.

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Crashworthiness testing of composites: A building block approach, Part 2

Following the previously discussed coupon-level testing element, subcomponent and component testing are the next steps in designing crashworthy composite structures.  

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Feature

Trends fueling the composites recycling movement

Various recycling methods are being considered for composites, from novel dismantling and processing, to building capacity and demonstrating secondary use applications.  

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Avoiding pitfalls in the design of LFAM composite components

Recoat temperature, part orientation and bead geometry are some key design variables to consider for a successful and reliable large-format additive manufacturing (LFAM) process.

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Troubleshooter

Guidance for the thermoforming process

A briefing on some of the common foam core material types, forming methods and tooling requirements.

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Troubleshooter

Revisiting the double vacuum debulk process

Evolution of the double vacuum debulk (DVD) process over the years continues to advance its “near autoclave quality” for low-void, highly compacted repair patches.

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Troubleshooter

Fastener selection for composite materials

How to navigate terminology, materials and functionality in choosing the right fastener for components or assemblies involving composite materials.

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