F1 team debuts bio-based carbon fiber on W16 rear wheel shields
The technically performant components outfitting the Mercedes-AMG Petronas F1 Team’s race car were developed using Syensqo resin with 30% bio-based materials.
In March 2025, the Mercedes-AMG Petronas F1 Team was taking its first steps to qualify and apply sustainable carbon fiber composites into its W16 race car. At the end of September 2025, the Azerbaijan Grand Prix saw the debut of this bio-based carbon fiber composite material — rear brake duct wheel shields which were developed using a novel resin that includes 30% bio-based materials.
This marked the the first time the team used this kind of material on a technically performant component in race conditions. Applying these materials to the rear brake duct wheel shields — with their intricate aerodynamic surfaces — demonstrates the technology can withstand the extreme conditions of Formula One racing, and supports its potential for widespread adoption across the sport.
“This project with Syensqo [Brussels, Belgium and Alpharetta, Ga., U.S.] highlights our commitment to reduce our environmental impact while maintaining the highest standards of performance,” says Alice Ashpitel, head of sustainability. “The fact that these materials have been derived from byproducts associated with the creation of bio-diesel is an added benefit and indicates the power of advanced sustainable fuels.”
Syensqo’s bio-based resin technology supported the W16 race car project. “By replacing traditional petroleum-based components with those derived from renewable sources, we are not only introducing circularity in our product design but also paving the way for future innovations,” notes Rodrigo Elizondo, president of Syensqo Composite Materials.
Related Content
-
Composites end markets: Automotive (2025)
Composites manufacturing intelligence drives circular economy solutions as automotive industry balances technical demands with sustainability mandates.
-
Post Cure: 3D printed plastic, composite mouthstick designs assist limited-mobility users
Three M Tool and Machine has used its in-house additive manufacturing capabilities to rethink medical devices like mouthsticks, which must be stiff, lightweight and comfortable enough for everyday use.
-
Revolutionizing space composites: A new era of satellite materials
A new approach for high volumes of small satellite structures uses low-CTE, low-cost CFRP cellular core, robust single-ply skins and modular panel systems to cut lead time, labor and cost for reflectors, solar arrays and more.