Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Joby Aviation advances toward FAA certification, highlights Toray prepreg and Coriolis AFP machines

Joby Aviation aims for FAA Part 135 certificate by end of 2022 and launch of commercial service by 2024 as it completes first production-intent aircraft from its pilot manufacturing facility; composites play a key role.

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Plant Tours

Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

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Trends

Laboratory for Intelligent Lightweight Production at CTC Stade advances digital solutions for industrial composites

Four-year, 12-million-euro LaiLa project with Helmut Schmidt University combines R&D with industry collaboration to solve real production pain points, validate solutions in digital lab/model factory at CTC and transfer knowledge to supply chain including customized training.

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Aerospace

Hydrostatic membrane consolidation: Skin-stringer panels in 60 minutes

Airbus and Siempelkamp demonstrate press process as alternative to thermoplastic welding, aimed to enable rate 100 aircraft and future mobility manufacturing.

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Carbon Fibers

Will the Airbus-CFM H2 flight demonstrator use metal or composite tanks?

The Airbus A380 testbed will fly in 2026 with four 100-kilogram liquid hydrogen tanks — metal and composites are being developed via Airbus ZEROe Development Centres — with multiple other programs to develop composite H2 tanks for civil aviation that were begun in 2021.

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Wind/Energy

Sensors: Data for next-gen composites manufacturing

In the quest for sustainability, sensors are reducing cycle times, energy use and waste, automating closed-loop process control and increasing knowledge to open new possibilities for intelligent manufacturing and structures.

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Thermoplastics

Plant tour: Victrex Composites Solutions, Bristol, Rhode Island, U.S.

De-risking thermoplastic composites at industrial scale via hybrid overmolding.

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Carbon Fibers

National Composites Center and Meggitt demonstrate linear dielectric sensor for liquid composites processing

Research at Cranfield University is further developed via RTM part trials in NCC’s Technology Pull-Through Program

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Hi-Temp Resins

Multi-composite thrust chamber aims to boost rockets, reduce cost for New Space economy

Black Engine uses new, microporous CMC liner for transpiration cooling and multiple lightweight composites in modular design that offers increased lifetime and lower maintenance versus current launch vehicle engines.

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Composites 4.0

Airbus seeks 6,000 new hires in first part of 2022

Worldwide search focuses on new skills to support long-term projects and ambition, notably in the fields of decarbonization, digital transformation and cyber technology, with one-third of recruitment allotted to new graduates.

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RTM

Fingerprinting liquids for composites

Collo uses electromagnetic sensors and edge analytics to optimize resin degassing, mixing, infusion, polymerization and cure as well as monitoring drift from benchmarked process parameters and enabling in-situ process control.

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RTM

Customizing ultrasonic sensors for composites process optimization and control

University of Augsburg developed sensors for the CosiMo project’s digital twin and closed-loop process control of EV battery box cover demonstrator, and now moves forward with the AI Production Network for industry collaboration.

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prepeg and slit tape products
Composite Raw Materials
CAMX 2024
NPE 2024
VersaMix® Two Component Dispensing System
NPE 2024