Composites Processes
Processes in composites manufacturing encompass a diverse array of techniques employed to fabricate composite materials. These processes include methods like hand layup, where layers of resin and reinforcement materials are manually placed, and vacuum infusion, where a vacuum draws resin into a preform. Other techniques like compression molding, filament winding, and automated methods such as 3D printing are utilized to create intricate and specialized composite structures. Each process offers unique advantages in terms of precision, scalability, and efficiency, catering to diverse industry needs. As technology advances, newer methods are emerging, promising faster production cycles, reduced waste, and increased customization, driving the evolution of composite manufacturing towards more sophisticated and versatile methodologies.
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VIEW ALLMitsubishi Chemical Group reveals 3D Printing FGF Challenge winner
Startup company selected, including two special recognition awards, highlight FGF applications for children’s seats, FGF extrusion and LFAM for cores and mandrels for composite parts manufacture.
Read MoreIMDEA introduces digital twin for real-time analysis of composite materials production
Newly designed digital twin by IMDEA and Technical University of Madrid researchers enables manufacturers to see inside composite materials as they are being produced, facilitating early detection of faults.
Read MoreSwinburne-CSIRO Testlab grows composites competency via industrial-scale 3D printing
Industry 4.0 facility is integrating an additive manufacturing approach to its holistic processes to optimize composite component production rates, quality and cost.
Read MoreECOHYDRO project to enable recyclable composites for hydrogen storage
With the involvement of two schools from the Institut Mines-Télécom, the 4-year project aims to improve the intrinsic properties of a composite material based on Elium via four concrete demonstrators.
Read MoreHexcel, Arkema present CFRTP aerospace demonstrator in HAICoPAS
Project optimized design and production of UD composite tapes reinforced with a PEKK matrix, using a continuous in-situ welding (ISW) assembly system.
Read MoreMARS Center grows LFAM capabilities with JuggerBot 3D Tradesman Series
P3-44 pellet-fed 3D printer is capable of leveraging a range of fiber-reinforced composite materials, to be used for the production of high-fidelity components in aerospace and defense.
Read MoreKnowledge Centers
CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.
LEARN MOREClosed mold processes offer many advantages over open molding. This knowledge center details the basics of closed mold methods and the products and tools essential to producing a part correctly.
LEARN MOREThe composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.
LEARN MORELatest Processes News And Updates
CEAD, Adaxis launch “AdaOne for Flexbot” software integration
Collaborative effort results in a software experience that seamlessly integrates with CEAD’s Flexbot systems, aiming to elevate the efficiency in robotic large-format 3D printing with composites.
Read MoreFraunhofer IWS completes MFFD longitudinal fuselage joint using CONTIjoin technology
Thermoplastic composite upper and lower half shells for the Multifunctional Fuselage Demonstrator were welded using CO2 laser over a total length of 8 meters.
Read MoreCarbon Conversions offers 3D printing filament reinforced with rCF
Development of re-Evo TDR products that work on a majority of 3D printers is now an available option for companies sending in their carbon fiber waste.
Read MoreAirtech, Caracol grow LFAM with Dalhtram resins, Heron AM pairing
New partnership will see Dahltram resins qualified for integration with Caracol’s Heron AM platform.
Read MoreMassivit, Sika to co-brand digital tooling materials for Massivit 10000 series
Strategic MOU initially introduces SikaBiresin CIM 120 and SikaBiresin CIM 80 to serve crucial composites market needs for 3D printing tooling, prototyping and more.
Read MoreBelotti to integrate hybrid BEAD system with Adaxis AdaOne software
Through this strategic collaboration, BEAD’s additive and subtractive capabilities for large-scale AM composite tooling production are made more accessible.
Read MoreFeatured Posts
Eaton developing carbon-reinforced PEKK to replace aluminum in aircraft air ducts
3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.
WatchOptimizing machining for composites: Tool designs, processes and Industry 4.0 systems
Hufschmied moves beyond optimized milling and drilling tools to develop SonicShark inline quality control system and Cutting Edge World cloud platform for optimized tool use and processes.
WatchFrom the CW Archives: Drilling is not for the faint of heart
This edition of From the CW Archives revisits CW’s first plant tour — a visit to the F-35 FAL in Fort Worth, Texas — and a story by Ginger Gardiner a few years later. Both offer lessons on how to perform stacked drilling through composite and metallic materials.
Read MoreIndustrial equipment manufacturer expands global footprint, reaches into new markets
India-based CW Top Shops honoree EPP Composites reflects on a recently successful vertical filament winding application and new pultruded FRP rebar capabilities, as well as future opportunities.
WatchFiberglass conduit manufacturer grows into new products, infrastructure applications
Texas-based Champion Fiberglass, a five-time CW Top Shops honoree, expands its success in the fiberglass composite conduit market into new applications and products, looking toward future automation and sustainability initiatives.
Read MoreBallistic protection panels manufacturer relies on automation for high throughput, efficiency
Maine-based CW Top Shops honoree Compotech Inc. recently doubled its manufacturing space and team to produce modular composite panels for defense applications via light resin transfer molding (LRTM).
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