Consumer

JEC World 2022, Part 2: Recycling, natural fibers and additive manufacturing

CW associate editor Hannah Mason recaps several technologies seen on display at JEC World 2022, including new developments from Bcomp, Massivit 3D, Gen 2 Carbon and more.

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SHM

University of Sheffield researchers to drive structural health monitoring in U.K. infrastructure

The £7.7 million program, ROSEHIPS, anticipates exploitation of machine learning, sensing and digital twin technology for automated health monitoring in infrastructure, such as bridges, telecoms masts and wind turbines.  

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Sustainability

CompPair and Decathlon successfully complete composite recycling project

Manufacture of a shoe sole demonstrated the reclamation of continuous fibers with more than 80% of their original flexural strength. Both companies are now seeking additional recycling partners.

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Two-time F1 champion Fernando Alonso, SimplyEV debut Kimoa e-bike at Miami Grand Prix

The Formula One driver’s sustainable mobility Kimoa brand is debuting its fully customizable carbon fiber e-bike powered by 3D printing firm Arevo.

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Sustainability

Saertex, Pontis Engineering partnership offers comprehensive, sustainable mobility package

“Last-Mile Delivery” solution aims to support customers in defining the best possible composite design and manufacturing to address the growing requirements in the commercial vehicle market.

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Feature

Cycling forward with bike frame materials and processes

Fine-tuning of conventional materials and processes characterizes today’s CFRP bicycle frame manufacturing, whether in the large factories of Asia or at reshored facilities in North America and Europe. Thermoplastic resins and automated processes are on the horizon, though likely years away from high-volume production levels.

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Recycling

Athletic shoe developed with repurposed thermoplastic waste

Manufactured via a single-step molding process, Decathlon’s Traxium Compressor soccer cleats propel the sporting goods market toward more recyclable solutions.

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Sustainability

Notox surfboards combine upcycled carbon fiber from Airbus with Sicomin bio-resin

One-hundred percent upcycled fabrics declared unusable for aerospace applications go through a wet lamination process with vacuum bag consolidation to produce the sustainable Notox R-Carbon products.

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Bcomp, KTM Technologies brake cover listed as finalist for JEC Innovation Awards 2022

Flax fibers were used to reduce the CO2 emission of the motocross brake cover by 82%, with KTM’s Conexus for effective bonding between thermoset and thermoplastic parts.  

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Thermoplastics

Hypetex creates colored carbon fiber covers for IQOS tobacco heating devices

The U.K. manufacturer and supplier of advanced materials coordinated all aspects, from initial concept to final solution, including a fully optimized production process.

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