• PT Youtube
  • CW Facebook
  • CW Linkedin
  • CW Twitter
5/23/2020 | 1 MINUTE READ

Creative Composites begins Class A body panels molding

Facebook Share Icon LinkedIn Share Icon Twitter Share Icon Share by EMail icon Print Icon

Dieffenbacher’s CompressEco series, used for production of Creative Composite’s SMC Class A body panels for automotive applications, enables higher productivity and larger component sizes. 

One of the two DIEFFENBACHER CompressEco presses at the Creative Composites production site in

Source | Dieffenbacher

Creative Composites (Lisburn, U.K.) announced in May the production of sheet molding compound (SMC) Class A exterior automotive components using two Dieffenbacher (Windsor, Ontario, CAN), CompressEco presses. Selecting and installing its first press from this series in 2018, Creative Composites is now operating two identically designed CompressEco presses two years later. 

“With its modular system enabling future expansions and press forces up to 30,000 kilonewtons, the CompressEco was just the right press for the applications we had in mind,” says Jonathan Holmes, managing director at Creative Composites. “A range of Class A body panels for world-leading automotive brands is just one example. The rigid design of the press and the active high-speed parallelism control enabled us to significantly increase both productivity and the size of components we can produce.”

During a typical molding process, anomalies may occur, causing problems like uneven part thicknesses or high mechanical stress on the press. Dieffenbacher says that its high-speed parallelism control compensates for these anomalies by ensuring parallel movement of the mold cavities. This function also is said to make one-shot production of a Class-A surface possible through a direct in-mold coating (IMC) process.

In recent years, Dieffenbacher says it has optimized the strong economics of the CompressEco and combined its benefits with those of the CompressLite and CompressPlus series. The result is the new Fiberpress series. Steffen Maier, sales manager at Dieffenbacher, says, “We very much look forward to collaborating with Creative Composites again to help them address new challenges with the Fiberpress or other advanced solutions tailored to their needs.”

RELATED CONTENT

  • 3D printing composites with continuous fiber

    New composite manufacturing technology for multimaterial, multifunctional composite structures.

  • The matrix

    The matrix binds the fiber reinforcement, gives the composite component its shape and determines its surface quality. A composite matrix may be a polymer, ceramic, metal or carbon. Here’s a guide to selection.

  • Fiber reinforcement forms

    Fibers used to reinforce composites are supplied directly by fiber manufacturers and indirectly by converters in a number of different forms, which vary depending on the application. Here's a guide to what's available.

Resources