Ginger Gardiner

Ginger Gardiner Executive Editor

Thermoplastics

Greene Tweed Cuts Lead Time 50% With Thermoplastic Composite Rapid Prototyping

New process balances features to reduce tooling complexity, compresses timelines via concurrent part and tooling design, completes mold fit-ups in 1-2 days and optimizes via faster, lower-cost evaluations.

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Aerospace

Airbus Presses Forward on Next-Gen Narrowbody as Boeing Timeline Slips

Aviation Week confirms Airbus 2030 program launch for its next-generation single-aisle (NGSA) program while Boeing's CEO says market is not yet ready.

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Feature

Composite Conductor Cores Boost Capacity, Cut Cost to Help Power Grids Meet AI Demand

Composite cores have evolved to increase conductor capacity 2X and cut transmission losses by up to 50%, achievable within 1-3 years with existing infrastructure, but also enable sensing and smart, adaptive grids.

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Thermoplastics

Composite aerostructures suppliers pitch thermoplastics, automation for next narrowbody

As Airbus advances its NGSA program, suppliers including Aernnova, Daher, Latecoere, Montana Aerospace and Saab are developing manufacturing suited to rates beyond 100 aircraft per month.

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Infusion

JetZero breaks ground on Greensboro factory, reveals HQ plans

CFRP-intensive Z4 airframe will be up to 50% more fuel efficient, built in the most efficient and adaptable digital twin designed plant informed by The Smart Factory by Deloitte @ Wichita.

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Pressure Vessels

Composite liquid hydrogen tanks without carbon fiber

Fabrum has 20 years of experience with composites in superconductive systems, has proven its patented triple-skin tanks in fast fill plus containment with 20+ hours of idle time, and continues toward certification.

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ATL/AFP

HESTIA project advances thermoplastic composite fuselage tech for zero-emission aircraft

Fraunhofer IWS highlights work with CONTIjoin, vitrimers, drapeability and LSP while IVW demonstrates rCF-reinforced thermoplastic window frame using aligned discontinuous fibers.

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ATL/AFP

DLR uses Aibuild to combine AFP and 3D printing

SNAPSHOT: In situ bonding of 3D printed PEEK on TPC laminates is aided by software that imports surface scans, aligns printing and expands design freedom with slicing for conformal printing onto and of complex geometries.

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Consumer

All Ahead Composites forms dual-leadership model to champion high-end cycling market

SNAPSHOT: Netzsch founder and CEO Dr. Alexander Chaloupka joins Christian Gemperlein, bringing extensive composites expertise to further establish the German company’s delivery of full value chain services.

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Space

Zenix announces deployable on-orbit solar array using smart composite materials

Suzhou Zenix Composites Co. Ltd. advances rollable flexible solar array technology that self-deploys and locks, achieving 30% conversion efficiency with a 2-3 times higher power-to-mass ratio than traditional rigid panels.

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Trends

GA-EMS industrializing SiC/SiC and other CMC via MAITrX facility

Developing materials used across General Atomics, this lab is onshoring nuclear-grade SiC fiber, innovating SiC foam and promoting collaboration to accelerate CMC production and commercialization.

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Thermoplastics

PCCL, Isovolta win Styrian Innovation Prize for vitrimer-based prepregs

Austrian-based Polymer Competence Center Leoben and Isovolta win regional award for achieving economic and large-scale production of recyclable, vitrimer-based composites.

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TORAYCA™­ Carbon Fiber
Institute for Advanced Composites Manufacturing Innovation
ITHEC 2026