Composites in Electric Vehicle Production

Aptera expands presence of solar electric vehicle into UAE

The UAE will provide an ideal environment to introduce the company’s solar-powered composites-intensive BinC vehicle internationally.

Grace Nehls
Senior Managing Editor, CompositesWorld

Composites, resins portfolio supports EV applications, sustainability

JEC World 2024: Huntsman is sharing a new polyurethane- and epoxy-based composites portfolio aligned with the needs of the automotive sector.

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Composite current collectors to enable EV battery efficiency

Researchers at ORNL have developed a metal-free current collector using carbon fiber and nanotubes to further lightweight lithium-ion batteries and increase energy density, improving EV driving range.

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Syensqo to sponsor DS Penske Formula E team

Three-year partnership will bring high-performing polymers and composites to the forefront of electric vehicles to build on their efficiency, safety and light weight. 

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Solvay releases SolvaLite grade to mitigate BEV thermal runaway

Fast-curing epoxy prepreg grade protects electric batteries from fire hazards, outperforming aluminum and discontinuous fiber composites in practical UL 2596 flammability tests.

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Envalior offers novel Tepex composite for EV battery housings

Low-thickness, recyclable thermoplastic composite passes strict thermal runaway tests for EV battery housings.

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Aptera reveals first composite production parts for BinC vehicle

Pre-production efforts are underway to begin building production-intent vehicles.

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Thermwood Corp.
Airtech
KraussMaffei Metering Systems
Airtech International Inc.

Composites end markets: Batteries and fuel cells (2024)

As the number of battery and fuel cell electric vehicles (EVs) grows, so do the opportunities for composites in battery enclosures and components for fuel cells.

Ginger Gardiner
Senior Technical Editor, CompositesWorld

Aptera joins forces with C.P.C. Group to accelerate solar EV production

Specialized composite bodies are being produced in Modena, Italy, for Aptera’s BinC vehicle, enabling eventual manufacturing ramp-up of 40 vehicles/day to meet demand targets.

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MODALT project to validate thermoplastic composite electromobility application

Zeleros, Aimplas, CMT and Ziur Composite Solutions will develop and test a high-performance energy storage module for integration into modular battery packs, contributing to transportation electrification.

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OCSiAl to construct European graphene nanotube facility in 2024

Synthesized graphene nanotubes and other nanotube derivatives at new hub in Serbia will meet customer demand for high-performance EV batteries, polymers.

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Asahi Kasei presents circular composite solutions for EV batteries

Novel thermoplastic composite materials, a bio-based and biodegradable nanofiber and a technology that chemically recycles PA66 polymers enable more circular, lightweight and connective EVs.

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HRC facilitates development of Karma Automotive ultra-luxury EV

Low-density GF-SMC decklids, fenders and headlamp brackets will be provided for the GS-6 EV model to achieve weight reduction and higher performance.

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High-performance fire-retardant resin series for composites

CAMX 2023: AOC’s Firepel R003 resin technology series are low viscosity, non-filled and non-halogenated polyester resins that meet the challenges of EV battery enclosures, mass transportation and architectural projects.

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HEATCON Composite Systems
3D industrial laser projection
NewStar Adhesives - Nautical Adhesives
Kraussmaffei Metering Systems

Exel Composites supplies fiberglass profiles for Foton electric buses

Partnership with Chinese automotive manufacturer will see the implementation of pultruded profiles in various bus models, backed by weight savings, complex geometries and long life.  

Grace Nehls
Senior Managing Editor, CompositesWorld

SABIC launches fiber-reinforced, intumescent, fire-retardant resins

SABIC PP compound H1090 and Stamax 30YH611 resins are well suited for extruding and thermoforming large, complex EV battery pack components for automotive.

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Bio-inspired EV underbody panel developed by TPI Composites, Helicoid Industries

Composite underbody panel for battery pack protection, made of stacked multiaxial noncrimp fabric, will serve high-volume commercial and automotive markets.

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Automotive chassis components lighten up with composites

Composite and hybrid components reduce mass, increase functionality on electric and conventional passenger vehicles.

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Sumitomo Bakelite Europe conference highlights importance of composites for electric mobility

Composites for Future Mobility Conference attracts more than 50 delegates from OEMs, Tier suppliers and research institutions which are finding numerous composite opportunities in electric motors, UAM.  

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Electric vehicle analysis ranks most-ready hubs for EV adoption

StorageCafe examines 100+ U.S. metropolitan areas and ranks the top 10 by number of EVs, public chargers, electricity cost, infrastructure challenges, clean energy, EV insurance costs, local incentives and more.  

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Solvay features Xydar polymer for high-heat EV battery module insulation

Xydar LCP G-330 HH is a new glass-filled liquid crystal polymer grade designed to increase passengers’ safety in the event of battery thermal runaway.  

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KraussMaffei Metering Systems
Carbon Fiber 2024
pro-set epoxy laminate infusion tool high temp Tg
Airtech International Inc.

Aptera secures $33 million to fund initial phases of solar EV production

Community-led Accelerator Program will contribute to the procurement of low-volume tooling and the buildout of product-intent BinC, adding to $100+ million received over the last couple of years.  

Grace Nehls
Senior Managing Editor, CompositesWorld

BMW Group to bring iX5 Hydrogen pilot fleet into service in 2023

A fleet of under 100 vehicles, featuring BMW fuel cell technology and 700-bar CFRP storage tanks, will be deployed for international demonstration and trial purposes.  

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Seat frame demonstrates next-generation autocomposites design

Light weight, simplified/cost-effective manufacturing, passenger comfort and safety informed materials and process innovations and won awards for the 2022 Toyota Tundra‘s second-row seat frame.

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The state of recycled carbon fiber

As the need for carbon fiber rises, can recycling fill the gap?

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Carbon Revolution to list in U.S. via business combination with Twin Ridge Capital Acquisition Corp.

Following the transaction, the Australian carbon fiber wheel supplier and manufacturer will be well positioned for rapid growth and adoption into additional automotive programs.  

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Helicoid Industries releases three use cases of Helicoid technology

Use case applications with Helicoid technology implementation demonstrated mechanical performance improvements, such as impact resistance and strength.  

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Battery enclosure demonstrator testing proves EV feasibility, launches series production projects

Kautex Textron and Lanxess jointly developed and tested a PA6 technology demonstrator, reinforced with locally placed continuous fiber blanks, which passed all important mechanical, thermal tests.  

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Harper International Carbon Fiber
CAMX 2024
NewStar Adhesives - Nautical Adhesives
Kraussmaffei Metering Systems