re-engineered the ORPC foil and strut
 Aviation composite part Source: sensXPERT
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Paving the Way Towards Sustainable Part Production: Approach and Case History

September 28, 2023 |

Legacy time and temperature recipes for cure are not based on individual parts.

Solving the puzzle of different external and internal influencing factors to define the optimal point in time to demold for every part produced requires a holistic approach.

The sensor and data analytics technology developed by sensXPERT has demonstrated its capacity to reduce cure cycles by up to 30% in processes such as RTM, infusion, autoclave, and oven curing of composite components. This technology empowers manufacturers to gain insights into the curing process, including parameters like glass transition temperature (Tg) and the degree of cure. However, it's important to note that cycle time is only scratching the surface.

Discover a holistic approach to optimizing composite production processes with sensXPERT and Mississippi State University in this webinar. Learn about how increasing energy savings and waste reduction potential can support customers in reaching their ESG (environmental, social, and governance) goals to achieve more sustainable composite part production processes.

Agenda:

  • Existing state of sustainability in the composites and plastics manufacturing industry
  • The value of resin infusion processes and technologies, along with the development of materials, processes, and equipment to enable low-cost, high-rate manufacturing
  • How an aviation industry leader was able to optimize its manufacturing processes with machine learning and adaptive process control
Presenter 1

Presenter 1:

Alec Redmann

Business Development Manager, Netzsch Intruments

Alec Redmann works for Netzsch Instruments, developing thermal analysis technology for polymer and composite materials. His current focus is implementing solutions for in-mold materials characterization and dynamic process control. Prior to joining Netzsch, he worked in composite manufacturing and R&D roles for the wind energy and sports industries. Alec received his Ph.D. in mechanical engineering from the Polymer Engineer Center at the University of Wisconsin in Madison, Wisconsin.

Presenter 2

Presenter 2:

Dr. Alexander Chaloupka

Managing Director & CTO

Only a few people in the world share his level of composite knowledge. Dr. Alexander Chaloupka is a polymer expert at heart. After studying physics, he started his career at the Fraunhofer Institute for Chemical Technology in Augsburg in the department of thermophysical & chemical analysis and rheology. Moving to the analyzing and testing business of the Netzsch Group, he continued his professional journey. With over 10 years of experience in research and development, sales and general management, he founded sensXPERT in 2021, where he is running Netzsch’s first corporate venture as CTO.

Presenter 3

Presenter 3:

Dr. Wayne Huberty

Associate Director

Dr. Wayne Huberty joined Mississippi State University in 2021, where he currently serves as the associate director of the Advanced Composites Institute (ACI) and the Mississippi Advanced Composites (MAC) Training Center. In his role, he is responsible for overseeing all research programs conducted through the ACI and MAC Training Center. Additionally, he plays a key role in new business development, actively seeking new industrial partnerships and pursuing federal and state grants.

Dr. Huberty holds a bachelor's degree in chemistry and biology from The University of Stevens Point, Wisconsin, and he earned both a master's degree and a Ph.D. in polymer chemistry from Louisiana State University. With over 11 years of technical experience, his expertise encompasses chemical synthesis, chemical analytical techniques, plastics processing, and physical/mechanical testing. During his tenure in industrial research and development, Dr. Huberty led collaborative projects between industry and academic laboratories, equipping him with a keen understanding of industrial partner requirements while maintaining a focus on academic standards. His extensive board involvement has honed his ability to address complex challenges with innovative, high-utility solutions.

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