May 2015 Issue

May

May 2015

Massive, bondline-free tooling block
Cover Story

Massive, bondline-free tooling block

A candidate for the biggest “bun” from high-density urethane foam?

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Features

Featured articles from the May 2015 issue of CompositesWorld

Armored-vehicle and rapid-transit pods
Adhesives

Armored-vehicle and rapid-transit pods

Composite crew/passenger compartments drop vehicle weight but boost functionality.

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Mass Transit

Carbon/epoxy overbraided, RTM’d spring carrier beam

Munich Composites (Ottobrunn, Germany) won a JEC Innovation award in the Transportation Category for its carbon fiber air spring carrier part.

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ATL/AFP

Coriolis celebrates aerospace history, anticipates automotive future, at JEC

Coriolis Composites (Queven, France) held a press event at its stand to celebrate its 15th year at the JEC Europe event.

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Automotive

Dow: 60-second epoxy is in range with liquid compression molding

Dow Automotive Systems (Horgen, Switzerland) made big news at JEC Europe 2014 with the introduction of VORAFORCE, its ultralow-viscosity, fast-cure epoxy for automotive molding.

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Aerospace

Exelis wins center wingbox strut contract for Airbus A350-1000

Aerospace composites fabricator Exelis (Salt Lake City, UT, US) has won a multimillion-dollar contract from Airbus (Toulouse, France) to produce composite center wingbox struts

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Fraunhofer ICT develops lightweight cylinder casing
Glass Fibers

Fraunhofer ICT develops lightweight cylinder casing

Car manufacturers may be able to achieve weight savings with cylinder blocks that feature parts made of fiber-reinforced plastics.

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Automotive

Glass/epoxy RTM process yields “four-in-one” auto suspension blade

Hutchison (Levallois Perret, France) caused a stir at JEC Europe with its Trifunctional Auto Suspension.

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Automotive

Hexion is Hexion again, with a 60-second epoxy in hand

Resins manufacturer Hexion (Columbus, OH, US), which has spent the past few years going by the name Momentive, is back to being called Hexion.

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Glass Fibers

Jushi initiates, AGY expands, US-based glass capacity

Two of the biggest names in fiberglass manufacturing made big announce- ments at JEC Europe 2015.

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Laser projection: Envisioning more than templates

Laser projection: Envisioning more than templates

Advanced systems offer ply-placement verification, aids to faster assembly and manufacturing process and quality control.

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News Briefs: JEC Europe 2015

Briefs on Hexcel, AkzoNobel, Ashland.

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Polyamide improves impeller performance
Construction

Polyamide improves impeller performance

Direct-to-milled-tool process simplifies large deck mold development.

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Aerospace

Round-the-world flight progress: Solar Impulse 2

Energized only by sunlight taken in by the solar panels arrayed on its horizontal surfaces, the electric-prop-driven, all-composite-airframed Solar Impulse (Si2) aircraft had completed nearly one-half of its much publicized ‘round- the-world trip as CW’s May issue went to press.

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The rise of HP-RTM
Automation

The rise of HP-RTM

Decades of development have propelled it to prominence but its future demands industrial solutions for handling cost, complexity and process control.

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Trends in automation: ATL and AFP technologies increase speed, flexibility

Many automated production solutions were on offer at JEC Europe 2015, and several companies made announcements.

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Aerospace

Trent jet engines: Rolls-Royce increases blade R&D, begins work with FACC

Rolls-Royce (London, UK) showed signs that it’s serious about composites development in a recent report that Bristol, UK, will be the location of a composite technology center for advanced commercial jet-engine fan systems.

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US wind energy: Parity with fossil fuels is getting closer
Carbon Fibers

US wind energy: Parity with fossil fuels is getting closer

CW columnist and composites industry consultant Dale Brosius says a recent report issued by the US DoE offers reasons for optimism about US composite-industry prospects in the wind energy industry even without the stimulus from the Production Tax Credit.

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Virtual process chain + online process  monitoring = first-time-right manufacturing
Out of Autoclave

Virtual process chain + online process monitoring = first-time-right manufacturing

Co-authors Dr. Michael Bruyneel, Marc Attar and Dr. Christian Brauner (Siemens PLM Software, Liège, Belgium) illustrate the benefits of manufacturing simulation software in virtual trials of molding processes, using resin transfer molding as a reference.

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What is the genesis of automated tape laying technology?
ATL/AFP

What is the genesis of automated tape laying technology?

CW Editor-in-Chief Jeff Sloan seeks and finds the roots of automated tape-laying technology in the work done by close associates of legendary composites-industry pioneer Brandt Goldsworthy.

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Carbon Fibers

Zoltek’s Hungarian plant to add carbon fiber production capacity

Zoltek Corp. (St. Louis, MO, US) has worked out a deal with the Hungarian government to expand capacity.

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Airtech International
Airtech International Inc.
Airtech International Inc.
Airtech International Inc.