Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Optimizing robotic winding of composite tanks and pipes
Filament Winding

Optimizing robotic winding of composite tanks and pipes

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

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Airtech
industrial CNC routers

Latest Design/Simulation Articles

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Plyable releases AI-powered mold design tool

Plyable continues to rid composites engineers of workflow bottlenecks through an end-to-end automated system — from mold design to quotation to manufacturing fulfillment.  

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Multi-scale 3D CT imaging enables digital twinning, high-fidelity simulation of composite structures

Computed tomography (CT) provides highly accurate 3D analysis of internal microstructure, performance simulation of carbon fiber/PEEK satellite strut.

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Improving carbon fiber SMC simulation for aerospace parts

Simutence and Engenuity demonstrate a virtual process chain enabling evaluation of process-induced fiber orientations for improved structural simulation and failure load prediction of a composite wing rib.

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Trends

New Frontier Technologies launches digital twinning, high-fidelity simulation capability

3D imaging and analysis capability illustrates detailed, quality characterization and performance simulation of composites and other advanced materials that properly captures the as-manufactured component.

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Comsol releases version 6.2 of Comsol Multiphysics software

Latest version of comprehensive simulation software speeds up computations and introduces surrogate model functionality.

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Numerical tool with mean stress correction demonstrated for fatigue life estimation of thermoplastic composites

To aid design of fatigue-resistant structures, Econ Engineering has developed an algorithm to evaluate ply-based cyclic stiffness degradation combined with an FE failure check, validated for a CF/PAEK pressure vessel.

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Knowledge Centers

CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Automated Composites
Automated Composites

In the Automated Composites knowledge center, CGTech brings you vital information about all things automated composites, from the manufacturing processes to the vendors and necessary tools.

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Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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Smart Tooling
CompositesWorld
KraussMaffei Metering Systems
Thermwood Corp.
Airtech International Inc.

Latest Design/Simulation News And Updates

CAMX

SMC simulation tool enhances design optimization

CAMX 2023: FiRMA, Engenuity’s new approach to SMC, uses a predictive technique that accurately reflects material properties and determine the performance range an SMC part or structure will exhibit.

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D-JOINTS project helps engineers protect composite aircraft structures from lightning strikes

Design of innovative composite hybrid joints with electromagnetic compatibility project tested and validated two types of joint technologies plus software tool for faster design.

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Automotive

Zenvo Automotive announces partnership with Managing Composites

New benchmarks for performance, design and safety can be anticipated with the Aurora platform, backed by Managing Composites’ support of the hypercar and supercar industry, and its extensive knowledge in composite materials and simulation.

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Medical

Cevotec’s fiber patch placement is part of digital process chain for automated composite prosthetics

Multiple partners work to develop automated data collection, composite laminate generation for customized medical applications using FPP technology in German-funded Patch2Patient project.

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Solico engineers sustainable Duplicor composite façade for The Pulse

Using long-term client Holland Composites’ 100% bio-based composite solution, Solico optimized the engineering of the new building’s approximately 1,100 composite elements.

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Vericut 9.4 enhances manufacturing workflow connectivity

CGTech’s latest release for the standalone software includes streamlined optimization, improved reviewer files, tool data enhancements and a new ToolsUnited interface.

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HEATCON Composite Systems
Airtech
3D industrial laser projection
CAMX 2024
CompositesWorld

Featured Posts

Optimized approach to predict delamination failure in CFRTP structures

ARRK Engineering and Mitsui Chemicals improved delamination prediction accuracy to help optimize absorbed energy/failure load for an overmolded TAFNEX CF/PP UD tape bumper beam.

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Troubleshooter

The basics of composite drawing interpretation

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

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Jeep all-composite roof receivers achieve steel performance at low mass

Ultrashort carbon fiber/PPA replaces steel on rooftop brackets to hold Jeep soft tops, hardtops.

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Heat mapping simulation to improve AFP parts

An optical model developed for Coriolis Composites’ SimuReal AFP process simulation software enables verification of energy distributions during AFP to better define heating laws.  

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Thermoplastics

Composite sidewall cover expands options for fire-safe rail components

R&D project by CG Rail explores use of carbon fiber-reinforced thermoplastics and recycled manufacturing scrap to meet fire safety, weight and volume targets.

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Automation

ASCEND program update: Designing next-gen, high-rate auto and aerospace composites

GKN Aerospace, McLaren Automotive and U.K.-based partners share goals and progress aiming at high-rate, Industry 4.0-enabled, sustainable materials and processes.

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Harper International Carbon Fiber
pro-set epoxy laminate infusion tool high temp Tg
NewStar Adhesives - Nautical Adhesives
CompositesWorld
Kraussmaffei Metering Systems