Focus on Design

Infusion

Composite buildings go monocoque

Superior protection from the elements plus fast, affordable installation and maintenance have quickly made Orenco Composites’ DuraFiber buildings an attractive choice for water and wastewater, communications, transportation and power industry outbuildings.

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Focus on Design

Digital design, multi-material structures enable a quieter supersonic NASA X-plane

NASA’s composites-intensive X-59 QueSST experimental aircraft is set for its first flight by the end of 2022, after nine years of design, manufacture, assembly and testing by Lockheed Martin Skunk Works.

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Infrastructure

Refurbishing bridges at half the time, cost versus replacement

Instead of demolishing and rebuilding bridges, SUREbridge doubles the strength and durability of existing structures with an FRP deck for a smart, sustainable solution.

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Bonding/Welding

Hydrostatic membrane consolidation: Skin-stringer panels in 60 minutes

Airbus and Siempelkamp demonstrate press process as alternative to thermoplastic welding, aimed to enable rate 100 aircraft and future mobility manufacturing.

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Glass Fibers

Multi-composite thrust chamber aims to boost rockets, reduce cost for New Space economy

Black Engine uses new, microporous CMC liner for transpiration cooling and multiple lightweight composites in modular design that offers increased lifetime and lower maintenance versus current launch vehicle engines.

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Carbon Fibers

SMC material configurations tailored to automotive battery enclosure design

SMC battery cover offers various module configurations, levels of performance, mass and cost for electric vehicles.

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Out of Autoclave

BMW rolls out multi-material Carbon Cage with 2022 iX vehicle line

For its new battery-electric iX sports activity vehicle, BMW combines CFRP strategies from previous i3, i8 and 7-Series designs and adds CFRTP for a lightweight, rigid frame.

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Molds/Tools

Composite ring frame improves safety, cost for workhorse helicopter

Airbus Helicopters replaces aluminum primary structure with CFRP using multi-piece preform and single-shot infusion.

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ATL/AFP

Designing for automated composites manufacturing of low-volume aerostructures

The commercial aerospace industry is heavily focused on design for efficient high-rate manufacturing, but there is still need for automated, affordable fabrication of low-rate aerostructures.

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Aerospace

Leveraging motorsports composites for next-gen rotorcraft

FastCan consortium integrates hollow, solid and cored CFRP into single-cure, single-piece canopy for reduced weight and cost.

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sustainable carbon fiber composites​
Lightweight carrier veils for Aerospace
industrial CNC routers
hybrid additives
re-engineered the ORPC foil and strut
Airtech
Coatings for Carbon Fiber from Keyland Polymer
release agents, purging compounds, process chemical specialties
re-engineered the ORPC foil and strut