Bonding/Welding

Aerospace

DLR Augsburg integrates sixth frame to upper half fuselage test shell for MFFD

Clean Sky 2 thermoplastic composite demonstrator advances toward full assembly.

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Aerospace

DLR Institute of Structures and Design releases video on TB-Rumpf welded thermoplastic composites

Autoclave-free consolidation and resistance welding validated for future aircraft thermoplastic composite fuselage.

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Thermoplastics

Plant tour: Qarbon Aerospace, Milledgeville, Ga. and Red Oak, Texas

Veteran aerostructures Tier 1 transforms into 21st century leader in thermoplastic composites and multiple new markets.

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Natural Fibers

Bcomp, KTM Technologies brake cover listed as finalist for JEC Innovation Awards 2022

Flax fibers were used to reduce the CO2 emission of the motocross brake cover by 82%, with KTM’s Conexus for effective bonding between thermoset and thermoplastic parts.  

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Trends

Laboratory for Intelligent Lightweight Production at CTC Stade advances digital solutions for industrial composites

Four-year, 12-million-euro LaiLa project with Helmut Schmidt University combines R&D with industry collaboration to solve real production pain points, validate solutions in digital lab/model factory at CTC and transfer knowledge to supply chain including customized training.

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Focus on Design

Hydrostatic membrane consolidation: Skin-stringer panels in 60 minutes

Airbus and Siempelkamp demonstrate press process as alternative to thermoplastic welding, aimed to enable rate 100 aircraft and future mobility manufacturing.

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Bonding/Welding

Conagen develops high-performing debondable adhesives

Sustainable hot melt adhesives aim to resolve traditional hurdles in bonding.

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Sensors: Data for next-gen composites manufacturing

In the quest for sustainability, sensors are reducing cycle times, energy use and waste, automating closed-loop process control and increasing knowledge to open new possibilities for intelligent manufacturing and structures.

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Carbon Fibers

Composite-metal anti-roll bars make headway for lightweight automotive suspension systems

The LiMeCH project, led by the AMRC, Tinsley Bridge and Performance Engineered Solutions, developed filament-wound CFRP-metallic roll bar prototypes, with additional advances in joint bonding the hybrid materials.

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Laser bondline inspection becomes reality

One of the Holy Grails of composites manufacturing has been reliable verification of adhesive bondline strength integrity. A technology that does just that has arrived.

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Wabash
ELFOAM rigid foam products
U.S. Polychemical Acrastrip
Kent Pultrusion
Airtech
Harper International Carbon Fiber
industrial CNC routers
Kennametal Composite Material Tooling Solutions
Advanced nonwovens for AAM