Composites Use in Military & Defense

One of the main drivers of composites use in defense-related structures – such as components for fighter jets and other aircraft, weapons systems, and to some extent land- and water-based vehicles – is the high temperatures and harsh conditions in which these applications are used. Composite materials also offer high impact resistance, light weight and corrosion resistance needed for work in the field.

Industrializing additive manufacturing in the defense/aerospace sector
Additive Manufacturing

Industrializing additive manufacturing in the defense/aerospace sector

GA-ASI demonstrates a path forward for the use of additive technologies for composite tooling, flight-qualified parts.  

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Janicki employees laying up a carbon fiber part
Wickert Hydraulic Presses

Latest Defense Articles

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Defense

Airbus finalizes Aerovel acquisition

Per the agreement, Aerovel’s Flexrotor, a vertical takeoff and landing UAS aircraft, will provide enhanced and expanded mission capability offerings to Airbus customers.

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Defense

Zotefoams to provide cellular foams to personal protection expert Design Blue Ltd.

Zotefoams’ closed cell, crosslinked, nylon-based foam included in high-performance impact protection solutions for defense and law enforcement.

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Defense

Construction begins on Boeing Australia MQ-28 production facility

The 9,000 square-meter Queensland facility will bring new aerospace skillsets and technologies, including composites manufacturing, robotics, testing and assembly capabilities.

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Defense

Janicki receives Northrop Grumman Supplier Excellence Award

Designer and builder of tools, parts, prototypes and assemblies earns recognition for supporting defense manufacturing and distribution goals.

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Defense

MARS Center grows LFAM capabilities with JuggerBot 3D Tradesman Series

P3-44 pellet-fed 3D printer is capable of leveraging a range of fiber-reinforced composite materials, to be used for the production of high-fidelity components in aerospace and defense.

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CW Top Shops

Defense manufacturer reflects on growth, opportunity in complex composite structures

Long Island-based, four-time CW Top Shops honoree GSE Dynamics cites diversification in processes, digitalization, workforce training and more on its successes over 50+ years, and looks ahead to future growth.

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Knowledge Centers

Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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CW Tech Days
CW Tech Days

During CW Tech Days: Thermoplastics for Large Structures, experts explored the materials and processing technologies that are enabling the transition to large-part manufacturing.

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De-Comp Composite Materials and Supplies
expanded metal foils and polymers
Abaris Training
Co-Cured Wing Structure
Abaris Training

Latest Defense News And Updates

Defense

Toray celebrates commissioning of expanded Torayca T1100 production line

Doubled carbon fiber production capacity at Toray’s Decatur, Alabama, plant will support rising demand in U.S. defense.

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Beta Technologies completes first Alia deployment with U.S. DOD

The U.S. Air Force conducted on-base and cross-country mission and performance evaluations of Beta’s composites-intensive CTOL aircraft, hitting key milestones.

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Defense

AMD receives DASA funding for U.K. unmanned air system competition

AMD will incorporate existing low-cost radar absorbing material technologies to advance autonomous air systems.

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Defense

Airbus Helicopters expands UAS portfolio with Aerovel

The U.S. company brings with it the Flexrotor UAS aircraft, which will strengthen Airbus’ intelligence, surveillance and security capabilities.

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Defense

Dzyne Technologies announces new California manufacturing facility for UAS production

Dzyne offers composite fabrication, avionics fabrication and assembly, and aircraft integration among other manufacturing capabilities to support current and future UAS needs, further enabled by the new 125,000-square-foot facility in Irvine.

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Defense

DOD awards $3.7 to Qarbon Aerospace to enhance thermoplastics production

Qarbon Aerospace will focus on the design, development and manufacture of a thermoplastic composite structure for defense aviation components requiring icing protection.

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Composites One
Adhesives for Composite Materials
pro-set epoxy laminate infusion tool assembly
Park Aerospace Corp.
Composites One

Featured Posts

RTM

Ballistic protection panels manufacturer relies on automation for high throughput, efficiency

Maine-based CW Top Shops honoree Compotech Inc. recently doubled its manufacturing space and team to produce modular composite panels for defense applications via light resin transfer molding (LRTM).

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Defense

From the CW Archives: Airbus A400M cargo door

The inaugural CW From the Archives revisits Sara Black’s 2007 story on out-of-autoclave infusion used to fabricate the massive composite upper cargo door for the Airbus A400M military airlifter.

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Plant Tours

Plant tour: Renegade Materials Corp., Miamisburg, Ohio, U.S.

Renegade Materials is known for high-performance prepregs for aerospace applications. Following its acquisition by Teijin in 2019, the company has expanded capacity and R&D efforts on a range of aerospace-targeted materials.

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Defense

Large-format 3D printing enables toolless, rapid production for AUVs

Dive Technologies started by 3D printing prototypes of its composite autonomous underwater vehicles, but AM became the solution for customizable, toolless production.

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Lockheed Martin expands development, production of ultra-high temp CMCs with facility expansion

Targeting current and future needs in hypersonic and aeronautics applications, Lockheed Martin Skunk Works’ Allcomp team is increasing and digitizing its capabilities in ceramic matrix composite (CMC) materials and parts fabrication.

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Trends

High-performance, high-detail continuous 3D-printed carbon fiber parts

Since 2014, Mantis Composites has built its customer and R&D capabilities specifically toward design, printing and postprocessing of highly engineered aerospace and defense parts.

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Chem Trend
Carbon Fiber 2024
NewStar Adhesives - Nautical Adhesives
Kennametal Composite Material Tooling Solutions
Advanced nonwovens for AAM

FAQ: Defense

How are composites used in the defense market?

Composites can be used to lightweight defense aircraft and other vehicles, increasing range or allowing higher payloads.

Ultra-high temperature (UHT) composite materials can also be tailored to withstand harsh environments and high temperatures, or to be antiballistic. Research and production of ultra-high temperature (UHT) ceramic matrix composites (CMC), with melting points of 2,500°C (4,532°F) or higher, has ebbed and flowed over the years, following rising and falling demand for applications like hypersonic defense systems and space launch vehicles.

Source: Lockheed Martin expands development, production of ultra-high temp CMCs with facility expansion

Can composite materials be antiballistic?

New materials cntinue to be developed for use as bullet-proof armor for vehicles, infrastructure and equipment.

Historically, antiballistic material designers have preferred tough but expensive aramids, high-density polyethylenes and the like, passing over conventional E-glass as too brittle to have ballistic stopping power.

Proprietary additives and resin systems have enabled the development of bullet-proof fiberglass materials. 3D weaving of carbon fiber, fiberglass or other composite materials can also help to develop high-strength preforms for use as armor materials or molded panels.

Source: Antiballistics: Better defense, less expense

Advanced Nonwovens for Aerocomposites - TFP
Lightweight carrier veils for Aerospace
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