Composites Recycling

Recycling in composites manufacturing is an evolving endeavor aimed at addressing sustainability challenges. Unlike traditional materials, composites often pose recycling complexities due to their multi-component nature. However, innovative techniques are emerging to tackle this issue. Methods like pyrolysis, mechanical recycling, and chemical processes are being developed to efficiently recover valuable components from composite waste, such as fibers or matrix materials.

JEC World 2024 highlights: Glass fiber recycling, biocomposites and more
Automotive

JEC World 2024 highlights: Glass fiber recycling, biocomposites and more

CW technical editor Hannah Mason discusses trends seen at this year’s JEC World trade show, including sustainability-focused technologies and commitments, the Paris Olympics amongst other topics.

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Airtech
Coast-Line Intl

Latest Recycling Articles

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Recycling

11th Hour Racing sponsors IMOCA to advance competitive sailing diversity, sustainability

Additional support will be provided for IMOCA projects related to building with alternative material sources, a carbon fiber recycling pilot project, increasing opportunities for female sailors and more.

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Recycling

Blade2Circ project to facilitate sustainable next-gen wind blade designs

Coordinated by the Aitiip Technology Centre, the EU-funded project will design components to facilitate improved recyclabilty, exploring the performance of bio-based material options and novel degradation processes.

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Composites 4.0

Aitiip concludes HELACS project with waterjet cutting demonstration

Novel platform involving digital twin and human-robot collaboration succeeded in cutting a component from the 19th section of an A350 wing, highlighting its ability to enable composite structure recycling.

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Recycling

Fairmat opens first U.S. industrial facility in Utah

Salt Lake City state-of-the-art facility and office will enable a high-tech closed-loop ecosystem to recycle and repurpose composites in the U.S.

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Construction

Sustainable Infrastructure Systems creates fiber-reinforced post-consumer plastic structural panels

Australian composites manufacturer offers a scalable building solution, already established in a pedestrian bridge application, to tackle unprocessed soft plastics waste.

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Trends

Exel Composites, Fairmat sign carbon fiber scrap repurpose deal

Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.

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Knowledge Centers

Composites in Advanced Air Mobility
Composites in Advanced Air Mobility

Explore the cutting-edge composites industry, as experts delve into the materials, tooling, and manufacturing hurdles of meeting the demands of the promising advanced air mobility (AAM) market. Join us at CW Tech Days to unlock the future of efficient composites fabrication operations.

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CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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CompositesWorld
NewStar Adhesives - Nautical Adhesives
Advanced Nonwovens for Aerocomposites - TFP
Chem Trend
Airtech International Inc.

Latest Recycling News And Updates

Trends

Acciona to build wind blade recycling plant in Spain by 2025

Waste2Fiber facility will use a proprietary thermal method to separate wind blade materials for reuse and will have a processing capacity of 6,000 tons of material/year.

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Wind/Energy

UMaine researchers aim to recycle wind turbine blades as 3D printing material

With a DOE grant in hand, UMaine’s ASCC seeks to develop an approach to recycle shredded wind turbine blade material as a cost-effective reinforcement and filler for large-scale 3D printing.

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Recycling

Swancor, Siemens Gamesa solidify recyclable wind blade partnership

Swancor will supply all recyclable resin to Siemens by 2026, contributing to RecylableBlade efforts.

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Recycling

HRC obtains GRS 4.0 certification for carbon-neutral carbon fiber products

Two rCF materials and two finished rCF products maintain more than 90% performance retention rate, earn Global Recycled Standard (GRS) recognition.

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Carbon Conversions offers 3D printing filament reinforced with rCF

Development of re-Evo TDR products that work on a majority of 3D printers is now an available option for companies sending in their carbon fiber waste.

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Carbon Fibers

Swancor, Massload jointly develop 100% recycled bicycle bottle cage

A blend of recycled carbon fiber and PA6 pellets, the bicycle component will be commercialized in Q1 2024.

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Airtech
Kennametal Composite Material Tooling Solutions
CompositesWorld
Harper International Carbon Fiber
Chem Trend

Featured Posts

Sustainability

Demonstrator project targets circularity solutions in carbon fiber composite sports equipment

The Carbon Fibre Circular Alliance (CFCA) brought together OEMs and technical partners to reclaim short carbon fibers from end-of-life sports equipment, realign into continuous prepreg tapes and remanufacture into new equipment.

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Wind/Energy

Repurposing wind blades as functional community art pieces

Ohio-based Canvus Inc. upcycles fiberglass wind blades, car tires and post-consumer plastics to create outdoor furniture that amplifies sustainability messages in community spaces.

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Recycling

Urban furniture project demonstrates green potential for composite 3D printing and recycled materials

Large-format AM specialist Caracol and partners designed custom, 3D-printed outdoor furniture with glass fiber-reinforced recycled polypropylene, and conducted an LCA to evaluate and improve the process.

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Recycling

VIDEO: Sustainable pressure vessel systems for heavy-duty vehicles

Automotive and filament winding experts at Voith Composites showcased their Type IV hydrogen storage tanks at JEC 2023. These 350-liter pressure vessels, manufactured with recycled carbon fiber, are primarily designed for heavy-duty vehicles.

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Recycling

Recycling hydrogen tanks to produce automotive structural components

Voith Composites and partners develop recycling solutions for hydrogen storage tanks and manufacturing methods to produce automotive parts from the recycled materials.

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Trends

A new generation of PP foam core for lightweight truck trailers, RVs

Extruded PP (XPP) foam core offers lightweight, high-performance monomaterial panels that are easily recycled for truck flooring, sidewalls or cabinet/furnitureboards as the transportation industry seeks a replacement for plywood.

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re-engineered the ORPC foil and strut
Coatings for Carbon Fiber from Keyland Polymer
CAMX 2024
SikaBlock® M974
Airtech International Inc.