Composites Design & Simulation

Designers of composite parts can choose from a huge variety of fiber reinforcements and resin systems, a situation that gives infinite design freedom but adds to composites’ complexity. Along with cost factors, knowledge of material properties is a prerequisite to satisfactory product design. The mechanical properties, orientation, and type of fibers; the properties of the resin; the fiber-to-resin ratio and behavior of the combined materials; and the intended fabrication process are all factors to consider in the design of a composite part.

Optimizing robotic winding of composite tanks and pipes
Filament Winding

Optimizing robotic winding of composite tanks and pipes

Pioneer in mandrel-based reinforced rubber and composite products, TANIQ offers TaniqWindPro software and robotic winding expertise for composite pressure vessels and more.

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cut by an Eastman
HyperX Software for Composite Structural Analysis

Latest Design/Simulation Articles

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Anaglyph releases Laminate Tools version 5.2

Nesting, design, GUI and viewing features have been improved or added to the composites design software tool.

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Aerospace

NCC leads composites manufacturing phase of eXtra wing demonstrator

Key structural elements for a 6-meter section of the Airbus biomimetic wing were undertaken by NCC engineering specialists to produce 28 one-off flying parts.

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Plyable releases AI-powered mold design tool

Plyable continues to rid composites engineers of workflow bottlenecks through an end-to-end automated system — from mold design to quotation to manufacturing fulfillment.  

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Multi-scale 3D CT imaging enables digital twinning, high-fidelity simulation of composite structures

Computed tomography (CT) provides highly accurate 3D analysis of internal microstructure, performance simulation of carbon fiber/PEEK satellite strut.

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Aerospace

Improving carbon fiber SMC simulation for aerospace parts

Simutence and Engenuity demonstrate a virtual process chain enabling evaluation of process-induced fiber orientations for improved structural simulation and failure load prediction of a composite wing rib.

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Composites 4.0

New Frontier Technologies launches digital twinning, high-fidelity simulation capability

3D imaging and analysis capability illustrates detailed, quality characterization and performance simulation of composites and other advanced materials that properly captures the as-manufactured component.

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Knowledge Centers

Design, Simulation and Testing Technologies for Next-Gen Composite Structures
Design, Simulation and Testing Technologies for Next-Gen Composite Structures

Review the state of the art in design, simulation, failure analysis, digital twins, virtual testing and virtual inspection.

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CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Sensors for Composite Processing
Sensors for Composite Processing

Discover the types of sensors being used in composites, the physics on which they�re based, their installation, promised benefits and challenges, as well as the potential they offer for even further developments in smart structures.

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Airtech
Smart Tooling
CompositesWorld
Lightweight carrier veils for Aerospace
Airtech International Inc.

Latest Design/Simulation News And Updates

Comsol releases version 6.2 of Comsol Multiphysics software

Latest version of comprehensive simulation software speeds up computations and introduces surrogate model functionality.

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SMC simulation tool enhances design optimization

CAMX 2023: FiRMA, Engenuity’s new approach to SMC, uses a predictive technique that accurately reflects material properties and determine the performance range an SMC part or structure will exhibit.

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Aerospace

D-JOINTS project helps engineers protect composite aircraft structures from lightning strikes

Design of innovative composite hybrid joints with electromagnetic compatibility project tested and validated two types of joint technologies plus software tool for faster design.

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Zenvo Automotive announces partnership with Managing Composites

New benchmarks for performance, design and safety can be anticipated with the Aurora platform, backed by Managing Composites’ support of the hypercar and supercar industry, and its extensive knowledge in composite materials and simulation.

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Medical

Cevotec’s fiber patch placement is part of digital process chain for automated composite prosthetics

Multiple partners work to develop automated data collection, composite laminate generation for customized medical applications using FPP technology in German-funded Patch2Patient project.

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Solico engineers sustainable Duplicor composite façade for The Pulse

Using long-term client Holland Composites’ 100% bio-based composite solution, Solico optimized the engineering of the new building’s approximately 1,100 composite elements.

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NewStar Adhesives - Nautical Adhesives
SikaBlock® M974
Carbon Fiber 2024
Chem Trend
Chem Trend

Featured Posts

Thermoplastics

Numerical tool with mean stress correction demonstrated for fatigue life estimation of thermoplastic composites

To aid design of fatigue-resistant structures, Econ Engineering has developed an algorithm to evaluate ply-based cyclic stiffness degradation combined with an FE failure check, validated for a CF/PAEK pressure vessel.

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Optimized approach to predict delamination failure in CFRTP structures

ARRK Engineering and Mitsui Chemicals improved delamination prediction accuracy to help optimize absorbed energy/failure load for an overmolded TAFNEX CF/PP UD tape bumper beam.

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Troubleshooter

The basics of composite drawing interpretation

Knowing the fundamentals for reading drawings — including master ply tables, ply definition diagrams and more — lays a foundation for proper composite design evaluation.

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Focus on Design

Jeep all-composite roof receivers achieve steel performance at low mass

Ultrashort carbon fiber/PPA replaces steel on rooftop brackets to hold Jeep soft tops, hardtops.

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Heat mapping simulation to improve AFP parts

An optical model developed for Coriolis Composites’ SimuReal AFP process simulation software enables verification of energy distributions during AFP to better define heating laws.  

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Sustainability

Composite sidewall cover expands options for fire-safe rail components

R&D project by CG Rail explores use of carbon fiber-reinforced thermoplastics and recycled manufacturing scrap to meet fire safety, weight and volume targets.

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CompositesWorld
release agents, purging compounds, process chemical specialties
sustainable carbon fiber composites​
Advanced Nonwovens for Aerocomposites - TFP
Airtech International Inc.