Composites Materials

Composite materials are engineered combinations of two or more distinct materials, merging their individual properties to create a new material with enhanced characteristics. Typically composed of a reinforcing phase (like fibers or particles) embedded within a matrix (often a polymer, metal, or ceramic), composites leverage the strengths of each component to achieve superior strength, stiffness, lightness, or other desirable attributes. Their versatility extends across industries, from aerospace and automotive to construction and sports equipment, where their tailored design and exceptional properties offer solutions for high-performance applications.

Designing an infused, two-piece composite baseball bat
Fabrics/Preforms

Designing an infused, two-piece composite baseball bat

With its Icon BBCOR bat, Rawlings leveraged its experience in braided fabrics and RTM to create an optimized, higher-performance two-piece design.

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BARRDAY PREPREG
Gurit Advanced Composite Materials & Solutions

Latest Materials Articles

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Natural Fibers

Business incubator Chemovator invests in Heartland’s natural fiber additives

The Michigan company, producing hemp-based natural fiber materials, is the latest addition to Chemovator’s program supporting early stage startups in the chemical industry.

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Glass Fibers

Dutch partnership constructs 3D printed composite pedestrian bridges

Engineering consulting firm Royal HaskoningDHV and partners achieved a bridge design made of 30% fiberglass and 70% waste.

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Carbon Fibers

Exel pull-wound composites enable Flying Whales airship design

State-of-the-art VTOL rigid airship, to take 80 kilometers of thin-wall carbon fiber tubes, will function like an airborne crane for transporting cargo in remote areas.

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Thermoplastics

NIAR, KraussMaffei cooperation enables efficient aerospace aircraft conversion

Incorporation of FiberForm advances NIAR ability to convert metallic components to fiber-reinforced thermoplastic versions in cargo aircraft.  

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Thermoplastics

TPRC announces press forming dataset publication

Recent research by academia aimed to validate composite forming simulations for press forming UD thermoplastic composite laminates.

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Electronics

Aviation-specific battery system uses advanced composites to address electric, hybrid flight

BOLDair’s composite enclosure, compression structures and thermal runaway management enables high-performance electric energy storage.

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Knowledge Centers

Composites in Infrastructure and Construction
Composites in Infrastructure and Construction

CompositesWorld’s CW Tech Days: Infrastructure event offers a series of expert presentations on composite materials, processes and applications that should and will be considered for use in the infrastructure and construction markets.

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CompositesWorld Collections
CompositesWorld Collections

CW’s editors are tracking the latest trends and developments in tooling, from the basics to new developments. This collection, presented by Composites One, features four recent CW stories that detail a range of tooling technologies, processes and materials.

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Sustainability
Sustainability

The composites industry is increasingly recognizing the imperative of sustainability in its operations. As demand for lightweight and durable materials rises across various sectors, such as automotive, aerospace, and construction, there is a growing awareness of the environmental impact associated with traditional composite manufacturing processes.

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Powder Coatings for Heat Sensitive Carbon Fiber
Toray public database prepreg materials
Renegade Material Composites
3D industrial laser projection
Composites One

Latest Materials News And Updates

Recycling

Fairmat opens first U.S. industrial facility in Utah

Salt Lake City state-of-the-art facility and office will enable a high-tech closed-loop ecosystem to recycle and repurpose composites in the U.S.

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Automotive

Bcomp closes $40 million Series C funding to accelerate flax fiber adoption

New funding round supports enhanced production capacity, commercial automotive opportunities and new market support for flax fiber-based composite solutions.

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Glass Fibers

Sustainable Infrastructure Systems creates fiber-reinforced post-consumer plastic structural panels

Australian composites manufacturer offers a scalable building solution, already established in a pedestrian bridge application, to tackle unprocessed soft plastics waste.

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Trends

Exel Composites, Fairmat sign carbon fiber scrap repurpose deal

Exel material waste will go through Fairmat’s reconstitution process to produce second-generation CFRP chips, enabling a closed-loop ecosystem.

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Aerospace

ILAuNCH Trailblazer project to use AM technologies to produce large-scale composite rockets

ILAuNCH partnership, joined by ANU and New Frontier Technologies, will develop a qualified manufacturing process that will directly contribute to the development of launch vehicle development.

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Wind/Energy

Acciona to build wind blade recycling plant in Spain by 2025

Waste2Fiber facility will use a proprietary thermal method to separate wind blade materials for reuse and will have a processing capacity of 6,000 tons of material/year.

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Composites One
Harper International Carbon Fiber
Custom Quantity Composite Repair Materials
NewStar Adhesives - Nautical Adhesives
Ready-to-Ship Composites

Featured Posts

Creating a composite battery insert-stud solution for EV trucks

Bossard worked with an OEM and Tier supplier team to meet tight electrical insulation and packaging tolerances while reducing tooling, molding and assembly costs.

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Carbon Fibers

JEC World 2024 highlights: Forwarding initiatives surrounding sustainability and mobility

Themes at the forefront of JEC World 2024 included solutions for mobility applications and sustainable materials, technologies and processes for composites manufacturing.

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Thermoplastics

JEC World 2024 highlights: Thermoplastic composites, CMC and novel processes

CW senior technical editor Ginger Gardiner discusses some of the developments and demonstrators shown at the industry’s largest composites exhibition and conference.

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JEC World 2024 highlights: Glass fiber recycling, biocomposites and more

CW technical editor Hannah Mason discusses trends seen at this year’s JEC World trade show, including sustainability-focused technologies and commitments, the Paris Olympics amongst other topics.

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Focus on Design

Carbon fiber composite pallet revolutionizes freight industry

LOG Point Pallet fuses advanced materials with innovative design and manufacturing to improve supply chains worldwide.

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Life cycle assessment in the composites industry

As companies strive to meet zero-emissions goals, evaluating a product’s carbon footprint is vital. Life cycle assessment (LCA) is one tool composites industry OEMs and Tier suppliers are using to move toward sustainability targets.

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re-engineered the ORPC foil and strut
SikaBlock® M974
industrial CNC routers
Carbon Fiber 2024
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