Ginger Gardiner

Ginger Gardiner Senior Technical Editor

Infusion

JEC World 2022, Part 1: Highlights in sustainable, digital, industrialized composites

JEC World 2022 offered numerous new developments in composites materials, processes and applications, according to CW senior editor, Ginger Gardiner, most targeting improved sustainability for wider applications.

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Aerospace

Multi-flange RTM frames enable radical rear fuselage design

The Clean Sky 2 Advanced Rear End (ARE) demonstrator combines patented new frame design, thermoset and thermoplastic composites and smart tooling to advance aircraft design and cut weight, cost and production time.

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Aerospace

First production Comac C919 narrowbody completes maiden flight, price higher than expected

China’s first narrowbody to compete with Boeing 737 and Airbus A320, the C919 nears entry into service and uses composites in common secondary structures.

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RATH prepares for production of advanced oxide ceramic fiber for CMC

New facility in Germany is part of regional supply chain and vision to lead green energy transition using CMC, supported by German government and Composites United’s Ceramic Composites network.

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Hydrogen Storage

Cummins debuts 15-liter hydrogen engine and partners with Daimler for fuel cell trucks

Full-scale production of H2 ICE expected in 2027 while Daimler Truck will have initial fuel cell trucks available to select North American customers in 2024.

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Thermoplastics

Clemson Composites Center: Working with industry to transform composites

Offering liquid and thermoplastic composites molding, LCA-weighted simulation, full testing to validate materials/process data cards, CCC’s digital life cycle approach unites manufacturing, microstructure, part property map and structural analysis.

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Trends

SuCoHS project: Advancing composite solutions for parts with high thermal and mechanical loads

New materials, structural concepts and manufacturing using sensors for composites that resist fire, temperature and loads while providing weight and cost savings versus metals.

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Prepregs

Composites supply chain and production disruptions – how can AI and digitalization help?

Digitizing and creating the factory of the future is a journey, but it has the potential to help composites manufacturers address real-life disruptions and enable fast replanning of production operations for increased flexibility and enterprise-level performance.

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Construction

Refurbishing bridges at half the time, cost versus replacement

Instead of demolishing and rebuilding bridges, SUREbridge doubles the strength and durability of existing structures with an FRP deck for a smart, sustainable solution.

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Sensors

NCC and Synthesites work toward intelligent manufacturing for resin infused composites

The National Composites Centre (NCC) and Synthesites develop an advanced closed loop control system for resin infusion with non-invasive sensors, real-time resin flow monitoring and accurate, in-situ estimation of online viscosity and glass transition temperature.

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Aerospace

DLR Augsburg integrates sixth frame to upper half fuselage test shell for MFFD

Clean Sky 2 thermoplastic composite demonstrator advances toward full assembly.

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DLR Institute of Structures and Design releases video on TB-Rumpf welded thermoplastic composites

Autoclave-free consolidation and resistance welding validated for future aircraft thermoplastic composite fuselage.

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NPE 2024
Composites One, Composite Raw Materials
CAMX 2024
NPE 2024