Injection/Overmolding

Biomaterials

German consortium develops biopolymer-based Cellun composite

German Institutes of Textile and Fiber Research (DITF) and partners present a conventional composite material alternative using cellulose that can be processed using industrial processing methods.

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Robotized system makes overmolding mobile, flexible

Anybrid’s ROBIN demonstrates inline/offline functionalization of profiles, 3D-printed panels and bio-based materials for more efficient, sustainable composite parts.

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Carbon Fibers

Automotive chassis components lighten up with composites

Composite and hybrid components reduce mass, increase functionality on electric and conventional passenger vehicles.

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Trends

TU Munich develops cuboidal conformable tanks using carbon fiber composites for increased hydrogen storage

Flat tank enabling standard platform for BEV and FCEV uses thermoplastic and thermoset composites, overwrapped skeleton design in pursuit of 25% more H2 storage.

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Focus on Design

Seat frame demonstrates next-generation autocomposites design

Light weight, simplified/cost-effective manufacturing, passenger comfort and safety informed materials and process innovations and won awards for the 2022 Toyota Tundra‘s second-row seat frame.

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Sustainability

INN-PAEK project to develop 100% recyclable, lightweight thermoplastic flange wheels for future aircraft

The AITIIP Technology Center leads this research with partner Liebherr Group to develop a technology by June 2023 that contributes to more sustainable, eco-friendly production systems.  

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Natural Fibers

Thermoset-thermoplastic joining, natural fibers enable sustainability-focused brake cover

Award-winning motorcycle brake disc cover showcases potential for KTM Technologies’ Conexus joining technology and flax fiber composites.

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Glass Fibers

Composite truck component carrier from Lanxess wins GKV/TecPart Innovation Award

  Injection-molded glass fiber-reinforced PA6 component is jointly developed with system supplier and truck manufacturer for 35% less weight, replaces DLFT-based design.  

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Construction

Covestro, Arcesso Dynamics launch solid-surface manufacturing solution Arfinio

First use of reaction injection molding (RIM) on aliphatic polyurethanes enables complex, lightweight and seamless designs and new property combinations.  

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Thermoplastics

9T Labs, Purdue University to advance composites use in structural aerospace applications

Partnership defines new standard of accessibility to produce 3D-printed structural composite parts as easily as metal alternatives via Additive Fusion Technology, workflow tools.  

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Compression Molding
Toray Advanced Composites
Kent Pultrusion
Wabash
Wickert Hydraulic Presses
TOPCON24
KraussMaffei Metering Systems
CompositesWorld
Airtech International Inc.